Electroluminescent Display Micro Lens Structure for Dual-Direction Light Extraction

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Solution Overview

Problem

Electroluminescent display devices suffer from low light extraction efficiency due to optical waveguide modes generated by surface plasmon components, and there is a demand for devices that can emit light in both directions, particularly for dual-display applications.

Innovation Solution

The electroluminescent display device incorporates a micro lens structure with protruding and depressed portions on an overcoat layer, along with a reflective pattern and insulating or color filter patterns, to refract and reflect light effectively in both directions, improving light extraction efficiency and enabling dual emission.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If a conventional electroluminescent display device structure is used, then the device is simple to manufacture, but light extraction efficiency is low due to optical waveguide modes trapping 60-70% of emitted light

Engineering Contradiction:
Improvelight extraction efficiencyVSAvoidstructure complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The overcoat layer is segmented into multiple protruding portions and depressed portions, creating a micro-lens array structure that divides the light extraction function into multiple localized regions, effectively reducing optical waveguide mode trapping

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention introduces a vertical dimension to light extraction by creating protruding portions that extend upward from the overcoat layer, transforming the planar light extraction interface into a three-dimensional micro-lens structure that redirects trapped light

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Adaptability or versatility

If a conventional single-direction light emission structure is used, then the device structure is simple, but the device cannot meet dual-display application requirements

Engineering Contradiction:
Improvedual-direction emission capabilityVSAvoidstructure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The micro-lens array structure serves multiple functions simultaneously: it extracts light in both upward and downward directions, maintains color accuracy through integrated color filter patterns, and simplifies manufacturing by combining multiple functions into a single structural configuration

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The invention merges the color filter patterns directly with the overcoat layer structure, integrating what would traditionally be separate components into a unified structure that simultaneously handles light filtration and directional extraction

Inventive Principle:
Principle #5Merging (Combining)

3Ease of manufacture

If color filter patterns are aligned with emissive areas in conventional devices, then color accuracy is maintained, but the manufacturing process is complex and time-consuming

Engineering Contradiction:
Improvemanufacturing process simplicityVSAvoidalignment precision
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The color filter patterns are pre-aligned with the protruding portions during the overcoat layer formation process, establishing precise alignment before subsequent manufacturing steps, which eliminates the need for complex post-alignment procedures

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances light extraction efficiency and allows for effective emission of light in both directions, simplifying the manufacturing process and addressing the challenge of aligning color filter patterns with emissive areas.

Implementation Method 1

The electroluminescent display device incorporates a micro lens structure with protruding and depressed portions on an overcoat layer, along with a reflective pattern and insulating or color filter patterns, to refract and reflect light effectively in both directions

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 2

The electroluminescent display device incorporates a micro lens structure with protruding and depressed portions on an overcoat layer, along with a reflective pattern and insulating or color filter patterns, to refract and reflect light effectively in both directions

Methodology Applied
Scientific EffectReflection: Reflection

Data Source

PatentEP3493289B1Electroluminescent display device
Publication Date: 2020.12.30 LG DISPLAY CO LTD
  • EP3493289B1 patent drawingFigure 1~2
  • EP3493289B1 patent drawingFigure 3~4
  • EP3493289B1 patent drawingFigure 5~6

AI summary

An electroluminescent display device includes a first substrate including an emissive area; an overcoat layer disposed over the first substrate and including a plurality of protruding portions and a plurality of depressed portions in the emissive area; a first electrode disposed over the overcoat layer and including an electrode portion which corresponds to each of the plurality of protruding portions and an opening which corresponds to each of the plurality of depressed portions; a light-emitting layer disposed over the electrode portion; a second electrode disposed over the light-emitting layer; and a reflective pattern disposed over each of the plurality of depressed portions.