Non-aqueous Electrolyte Additive for Lithium Battery Overcharge Safety

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Solution Overview

Problem

Lithium secondary batteries face safety issues due to internal temperature increases from overcharge and short circuits, leading to separator film melting, large short-circuit currents, heat generation, gas emission, and potential fires or explosions, necessitating an improvement in high-temperature and overcharge tolerance.

Innovation Solution

A non-aqueous electrolyte with a meta-stable state nitrogen-containing polymer additive is introduced, which forms a protective film on the positive electrode during overcharge, increasing the decomposition voltage and reaction temperature while reducing reaction heat, thereby enhancing safety.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the internal temperature of the battery is continuously raised due to overcharge or short circuit, then the separator film melts and breaks causing large short-circuit current, but the battery safety deteriorates with accelerated heating, fire, combustion or explosion

Engineering Contradiction:
Improvebattery safetyVSAvoidinternal temperature
Core Design Contradiction:
ReliabilityVSTemperature

Solution Approach 1:

The patent applies preliminary action by forming a protective film on the positive electrode surface before thermal runaway occurs. The electrolyte additive reacts with the positive electrode material at lower voltages (4.2-4.8V) to create a stable coating that prevents further decomposition at higher temperatures, thereby preventing the cascade of thermal events rather than responding after overheating begins

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The electrolyte additive serves as an intermediary substance between the positive electrode material and the bulk electrolyte. It forms a protective interface layer that mediates the interaction, preventing direct contact and reaction between the electrolyte and positive electrode at high temperatures, thus blocking the thermal runaway pathway

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If the decomposition voltage of the electrolyte is increased to improve overcharge tolerance, then the reaction temperature is raised, but the reaction heat increases causing safety issues

Engineering Contradiction:
Improveovercharge toleranceVSAvoidreaction heat
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The patent applies parameter changes by modifying the electrolyte composition to include specific additives (0.01-5 wt%) that alter the electrochemical parameters. The additive changes the decomposition voltage from typical values around 4.3V to higher values (4.5-4.8V), simultaneously changing the reaction characteristics to produce less heat during decomposition events

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The non-aqueous electrolyte with the meta-stable state nitrogen-containing polymer additive increases the decomposition voltage, postpones the reaction temperature by 15°C or more, and decreases reaction heat by about 40%, effectively improving battery safety during overcharge and high-temperature events caused by short-circuit currents.

Implementation Method 1

a protective film is formed on a positive electrode surface upon overcharge

Methodology Applied
Scientific EffectElectrochemical reaction:

Implementation Method 2

The electrolyte additive is a meta-stable state nitrogen-containing polymer

Methodology Applied
Scientific EffectMetastability: Metastability

Data Source

PatentUS9136559B2Non-aqueous electrolyte and lithium secondary battery including the same
Publication Date: 2015.09.15 IND TECH RES INST
  • US9136559B2 patent drawing
  • US9136559B2 patent drawing
  • US9136559B2 patent drawing

AI summary

A non-aqueous electrolyte including a lithium salt, an organic solvent, and an electrolyte additive is provided. The electrolyte additive is a meta-stable state nitrogen-containing polymer formed by reacting Compound (A) and Compound (B). Compound (A) is a monomer having a reactive terminal functional group. Compound (B) is a heterocyclic amino aromatic derivative as an initiator. A molar ratio of Compound (A) to Compound (B) is from 10:1 to 1:10. A lithium secondary battery containing the non-aqueous electrolyte is further provided. The non-aqueous electrolyte of this disclosure has a higher decomposition voltage than a conventional non-aqueous electrolyte, such that the safety of the battery during overcharge or at high temperature caused by short-circuit current is improved.