Electrolyte Additives for Silicon Anode Stability

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Solution Overview

Problem

Lithium-ion batteries face challenges with silicon-based anodes due to large volume expansion and reactivity, leading to low cycling efficiencies and unstable solid electrolyte interphase (SEI), limiting their performance and stability.

Innovation Solution

Incorporating a lithium salt and a metal salt, such as magnesium, aluminum, or calcium, into the electrolyte to form stable Li-M-Si ternary phases, which reduces side reactions and enhances the stability of silicon anodes during charging and discharging.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If silicon is used as anode material to replace graphite, then capacity is improved, but volume expansion and reactivity cause stability to deteriorate

Engineering Contradiction:
ImprovecapacityVSAvoidstability
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent introduces a fluorinated cyclic carbonate additive (FBEC) as an intermediary substance in the electrolyte. This additive mediates the interaction between the silicon anode and the electrolyte by forming a stable SEI layer that acts as a protective interface, reducing direct harmful reactions while allowing lithium ion transport. The FBEC additive serves as a bridge that reconciles the high capacity of silicon with the need for stability.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent changes the chemical composition parameters of the electrolyte by introducing fluorinated cyclic carbonate (FBEC) at specific concentrations (0.1-5 wt%). This parameter change modifies the properties of the SEI layer formed on the silicon anode, making it more stable and elastic to accommodate volume expansion. The specific fluorination and cyclic structure parameters of FBEC are optimized to achieve the desired balance between capacity and stability.

Inventive Principle:
Principle #35Parameter changes

2Use of energy by moving object

If silicon undergoes volume expansion during charging, then lithium intercalation is improved, but binder-surface interactions are broken and cycling efficiency deteriorates

Engineering Contradiction:
Improvelithium intercalationVSAvoidcycling efficiency
Core Design Contradiction:
Use of energy by moving objectVSProductivity

Solution Approach 1:

The patent applies beforehand cushioning by having the FBEC additive pre-form a protective SEI layer on the silicon anode surface before significant volume expansion occurs. This pre-formed layer acts as a cushion that accommodates the subsequent volume changes, preventing direct mechanical stress on the binder-surface interactions and reducing electrolyte consumption during cycling.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Solution Approach 2:

The patent changes the physical and chemical parameters of the SEI layer by using fluorinated cyclic carbonate additive. This modifies the SEI layer's elasticity, adhesion, and ion conductivity parameters, enabling it to withstand the volume expansion during lithium intercalation while maintaining binder-surface interactions and improving cycling efficiency.

Inventive Principle:
Principle #35Parameter changes

3Quantity of substance

If highly reactive lithium silicides form, then capacity is improved, but electrolyte consumption increases and SEI stability deteriorates

Engineering Contradiction:
ImprovecapacityVSAvoidelectrolyte consumption
Core Design Contradiction:
Quantity of substanceVSLoss of substance

Solution Approach 1:

The fluorinated cyclic carbonate (FBEC) additive serves as an intermediary that forms a stable SEI layer between the highly reactive lithium silicides and the bulk electrolyte. This intermediary layer reduces direct contact and harmful reactions between the reactive lithium silicides and the electrolyte solvent, thereby reducing electrolyte consumption while preserving the high capacity benefits.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent converts the harmful high reactivity of lithium silicides into a benefit by using FBEC additive to form a highly stable SEI layer. The reactive lithium silicides that would normally cause electrolyte decomposition are instead channeled to form a stable, protective interface layer through the FBEC-mediated reaction, transforming a harmful property into a beneficial stable SEI structure.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The addition of these salts improves the cycling efficiency and capacity retention of silicon-based anodes, leading to higher energy density and longer cycle life in lithium-ion batteries.

Implementation Method 1

Incorporating a lithium salt and a metal salt, such as magnesium, aluminum, or calcium, into the electrolyte to form stable Li-M-Si ternary phases

Methodology Applied
Scientific EffectPhase formation: Crystallisation

Implementation Method 2

a lithium electrolyte in contact with the first electrode, the second electrode, and the membrane

Methodology Applied
Scientific EffectIon transport: Ion Exchange

Data Source

PatentUS11145905B2Electrolyte compositions for stabilizing silicon electrodes in lithium batteries
Publication Date: 2021.10.12 UCHICAGO ARGONNE LLC
  • US11145905B2 patent drawing
  • US11145905B2 patent drawing
  • US11145905B2 patent drawing

AI summary

A lithium-ion electrochemical cell comprises a first electrode, a second electrode comprising elemental silicon, a microporous separator membrane between the first and second electrodes, and an electrolyte in contact with the electrodes and the membrane. The electrolyte comprises a lithium salt at a concentration in the range of about 0.1 M to about 5 M, and an additional metal salt at a concentration in the range of about 0.001 to about 5 M dissolved in an organic solvent. The additional metal salt comprises a metal cation that can form a lithium-silicon-metal Zintl phase; and the first electrode comprises metallic lithium or a cathode active material capable of donating and accepting lithium ions to and from the second electrode during electrochemical cycling. Electrolytes for use with silicon-containing electrodes also are described.