Electronic Device Automated Foreign Object Removal

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Solution Overview

Problem

Manual removal of foreign objects from a device under test is inefficient, as it relies on human judgment and is time-consuming, leading to potential misjudgment and increased costs.

Innovation Solution

An electronic device with a working platform, identification unit, and removal unit, featuring a ring structure removal element that acquires and utilizes position information to automatically remove foreign objects, incorporating a confinement space and elastic portion for precise and controlled removal.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If manual removal method is used, then operation flexibility is maintained, but productivity is low and time consumption is high

Engineering Contradiction:
Improveremoval efficiencyVSAvoidoperation complexity
Core Design Contradiction:
ProductivityVSEase of operation

Solution Approach 1:

The system uses an identification unit to automatically detect and locate foreign objects, and the removal unit automatically removes them based on the detected position information, enabling the system to serve itself without manual intervention for each removal operation

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent replaces the manual mechanical removal operation with an automated system that uses an identification unit (optical/electronic detection) and a removal unit controlled by a control unit, substituting human mechanical operations with automated mechanical and electronic systems

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Measurement precision

If manual removal method is used, then adaptability to different situations is maintained, but measurement precision and judgment accuracy deteriorate

Engineering Contradiction:
Improveobject size detection accuracyVSAvoidsystem structure complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The identification unit creates a digital representation (position information) of the foreign object's location and characteristics, which is then used by the control unit to guide the removal unit, replacing direct human visual inspection with an automated detection and control system

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The control unit acts as an intermediary between the identification unit and the removal unit, processing the position information and generating control signals to coordinate the removal operation, thereby automating the decision-making process

Inventive Principle:
Principle #24Intermediary (Mediator)

3Productivity

If automated removal system is implemented, then productivity improves, but device complexity increases

Engineering Contradiction:
Improveremoval throughputVSAvoidsystem component complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The removal unit is designed with a ring structure that can accommodate different types of foreign objects and removal operations, making it a universal tool that can handle various removal scenarios without requiring multiple specialized devices

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent combines the identification function and removal function into a single integrated system where the identification unit, control unit, and removal unit work together as one coordinated automated system, reducing the need for separate manual operations

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS20230249228A1Electronic device
Publication Date: 2023.08.10 INNOLUX CORP
  • US20230249228A1 patent drawing
  • US20230249228A1 patent drawing
  • US20230249228A1 patent drawing

AI summary

An electronic device for removing a to-be-removed object on a device under test (DUT) is provided. The electronic device includes a working platform, an identification unit and a removal unit. The working platform carries the DUT. The identification unit is arranged above the working platform for acquiring position information of the to-be-removed object. The removal unit is coupled to the identification unit, and the removal unit includes a removal element. The removal element removes the to-be-removed object according to the position information. The removal element has a ring structure and a confinement space, wherein the ring structure is connected with the confinement space and the confinement space faces the working platform.