Electrorheological Layer for Foldable Display Bending

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current foldable flexible display screens face challenges in achieving effective ball dropping height and pencil hardness due to limitations in flexible polymer materials used in cover modules, which affect the bending resistance and surface hardness of OLED screens.

Innovation Solution

A display panel with a cover module incorporating an electrorheological layer in the bending area, which transitions from a liquid to a solid state under an electric field, providing enhanced rigidity for protection and supporting the screen while allowing flexible bending, and includes a buffer and rigid portions for improved wear resistance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If flexible polymer materials are used in the cover module to enable effective bending, then the bending flexibility is improved, but the surface hardness and ball dropping height are insufficient

Engineering Contradiction:
Improvebending flexibilityVSAvoidsurface hardness
Core Design Contradiction:
Adaptability or versatilityVSStrength

Solution Approach 1:

The patent applies parameter changes by utilizing the electrorheological material's ability to change its physical state between liquid and solid forms. When voltage is applied, the material transitions from a liquid state (providing flexibility for bending) to a solid state (providing hardness for protection), thus dynamically adjusting the mechanical properties to resolve the contradiction between bending flexibility and surface hardness.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent implements dynamics by making the cover module's mechanical properties adjustable rather than fixed. The electrorheological layer can dynamically switch between liquid and solid states based on voltage application, allowing the cover module to be flexible during bending operations and rigid during normal use or impact scenarios, thereby resolving the static contradiction between flexibility and hardness.

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If flexible polymer materials are used in the cover module to enable effective bending, then the bending flexibility is improved, but the wear resistance is insufficient

Engineering Contradiction:
Improvebending flexibilityVSAvoidwear resistance
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent applies parameter changes by utilizing the electrorheological material's ability to change its physical state between liquid and solid forms. When voltage is applied, the material transitions from a liquid state (providing flexibility for bending) to a solid state (providing hardness for protection), thus dynamically adjusting the mechanical properties to resolve the contradiction between bending flexibility and surface hardness.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent implements dynamics by making the cover module's mechanical properties adjustable rather than fixed. The electrorheological layer can dynamically switch between liquid and solid states based on voltage application, allowing the cover module to be flexible during bending operations and rigid during normal use or impact scenarios, thereby resolving the static contradiction between flexibility and hardness.

Inventive Principle:
Principle #15Dynamics

3Adaptability or versatility

If the electrorheological layer is disposed only in the bending area, then the bending flexibility is maximized, but the protection coverage is reduced

Engineering Contradiction:
Improvebending flexibilityVSAvoidprotection coverage
Core Design Contradiction:
Adaptability or versatilityVSArea of stationary object

Solution Approach 1:

The patent applies local quality by differentiating the functional requirements of different regions. The bending area contains the electrorheological layer for flexibility, while the non-bending areas have rigid portions for protection. This spatial differentiation of material properties resolves the contradiction between maximizing bending flexibility in the folding region and providing adequate protection coverage in the display regions.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The electrorheological layer ensures effective ball dropping height and wear resistance by transitioning to a solid state for protection and a liquid state for flexible bending, addressing the limitations of existing flexible polymer materials.

Implementation Method 1

an electrorheological layer disposed in the bending area... the electrorheological layer is made of an electrorheological material, which is a liquid state when the display panel is bent, and a solid state when the display panel is completely bent or flattened

Methodology Applied
Scientific EffectElectrorheological effect: Electrorheological Effect

Data Source

PatentUS11380220B2Display panel and display device
Publication Date: 2022.07.05 WUHAN CHINA STAR OPTOELECTRONICS SEMICONDUCTOR DISPLAY TECHNOLOGY CO LTD
  • US11380220B2 patent drawing
  • US11380220B2 patent drawing
  • US11380220B2 patent drawing

AI summary

The present invention discloses a display panel and a display device. The display panel includes a bending area and a non-bending area, and further includes a display module; a cover module provided on the display module and including an electrorheological layer corresponding to the bending area. The beneficial effect of the present invention is that the display panel and the display device of the present invention are provided with a layer of an electrorheological layer in the bending area of the display panel, which plays a protective and supporting role.