Electrostatic Actuator Spacer Electrode Prevents Stiction

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Solution Overview

Problem

Conventional electrostatic actuators experience stiction due to charge accumulation on insulating films when electrodes come into contact, leading to adhesion issues.

Innovation Solution

Incorporating a spacer with a spacer electrode portion that maintains the same potential as the electrodes, forming a prescribed air gap between them, preventing charge accumulation and ensuring non-conductive potential control.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Length of moving object

If the movable electrode and fixed electrode come into contact via an insulating film in the approaching state, then the electrostatic actuator can achieve a compact structure with minimal air gap, but charge accumulation on the insulating film causes stiction

Engineering Contradiction:
Improveair gap distanceVSAvoidstiction prevention
Core Design Contradiction:
Length of moving objectVSReliability

Solution Approach 1:

The spacer electrode portion is configured to have the same potential as the movable electrode (both connected to ground potential), eliminating potential difference and preventing charge accumulation on the insulating film between them. This resolves the stiction problem while maintaining minimal air gap for compact structure.

Inventive Principle:
Principle #12Equipotentiality

Solution Approach 2:

The spacer acts as an intermediary structure between the movable electrode and fixed electrode. It provides mechanical support to maintain the prescribed air gap while its electrode portion creates an equipotential region that prevents charge accumulation, mediating between the need for contact and the need to prevent stiction.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Device complexity

If a simple spacer structure is used to form an air gap, then the configuration is simplified, but charge accumulation on the spacer itself causes stiction

Engineering Contradiction:
Improvespacer configurationVSAvoidstiction prevention
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

By configuring the spacer to include an electrode portion connected to ground potential, the spacer is transformed from a simple insulator into an equipotential structure. This prevents charge accumulation on the spacer surface while maintaining structural simplicity, resolving the contradiction between simplicity and reliability.

Inventive Principle:
Principle #12Equipotentiality

3Reliability

If the spacer electrode portion has the same potential as the movable electrode, then charge accumulation is prevented, but additional potential control mechanisms are required

Engineering Contradiction:
Improvecharge accumulation preventionVSAvoidpotential control system
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The spacer electrode portion automatically maintains the same potential as the movable electrode by both being connected to ground potential. This self-service mechanism eliminates the need for additional active potential control systems, resolving the contradiction between charge prevention and control complexity.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Prevents stiction by eliminating charge accumulation on the spacer and electrodes, simplifying potential control and enhancing the safety and reliability of variable capacitance capacitors and electric switches.

Implementation Method 1

a movable electrode that is disposed so as to face the fixed electrode and approaches the fixed electrode with an electrostatic force generated between the movable electrode and the fixed electrode

Methodology Applied
Scientific EffectElectrostatic force: Electrostatics

Data Source

PatentUS9912255B2Electrostatic actuator, variable capacitance capacitor, electric switch, and method for driving electrostatic actuator
Publication Date: 2018.03.06 PIONEER MICRO TECH CORP
  • US9912255B2 patent drawing
  • US9912255B2 patent drawing
  • US9912255B2 patent drawing

AI summary

An electrostatic actuator includes: a fixed driving electrode that is disposed on a silicon substrate; a movable driving electrode that is disposed so as to face the fixed driving electrode and approaches the fixed driving electrode with an electrostatic force generated between the movable driving electrode and the fixed driving electrode; and a pair of spacers that comes in contact with the movable driving electrode in an approaching state in which the fixed driving electrode and the movable driving electrode approach each other and forms a prescribed air gap between the fixed driving electrode and the movable driving electrode, wherein each of the spacers has a spacer electrode portion that comes in contact with the movable driving electrode via an insulator and has the same potential as one of the electrodes at least in the approaching state.