Electrowetting PCR System for Rapid Thermocycling

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Solution Overview

Problem

Current PCR systems face challenges in achieving rapid thermocycling while maintaining sensitive fluorescence detection, leading to long test times and reduced sensitivity due to the need for high energy input and time for temperature changes during the amplification process.

Innovation Solution

A PCR system utilizing reversible electrowetting to control the liquid sample's form, allowing it to form a thin film during thermocycling and a beaded droplet during fluorescence detection, facilitated by an electrode assembly generating an electric field, enabling faster heating and cooling rates without compromising optical sensitivity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If the liquid sample is maintained in a conventional bulk form during thermocycling, then sufficient volume is available for detection, but heating and cooling rates are slow leading to long test times

Engineering Contradiction:
Improveheating and cooling ratesVSAvoidtest time
Core Design Contradiction:
SpeedVSLoss of time

Solution Approach 1:

The patent applies electrowetting to transform the liquid sample into a thin film configuration during thermocycling. This thin film state dramatically increases the surface area to volume ratio, enabling rapid heat transfer and thus achieving fast heating and cooling rates necessary for rapid thermocycling, while the film can be transformed back to bulk form for detection when needed.

Inventive Principle:
Principle #30Flexible shells and thin films

2Speed

If the liquid sample is transformed into a thin film for rapid thermocycling, then heating and cooling rates improve, but optical detection sensitivity decreases

Engineering Contradiction:
Improvethermocycling speedVSAvoidfluorescence detection sensitivity
Core Design Contradiction:
SpeedVSMeasurement precision

Solution Approach 1:

The patent employs dynamic transformation of the liquid sample between two states: a thin film state during thermocycling for rapid heating/cooling, and a beaded droplet state during fluorescence detection for enhanced optical sensitivity. This dynamic reconfiguration allows the system to optimize for the specific requirement of each phase - speed during amplification and sensitivity during detection.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system periodically switches between electrowetting-on-dielectric (EWOD) activation and deactivation to transform the liquid sample between thin film and beaded droplet configurations. During thermocycling, EWOD is activated to create the thin film; during detection, EWOD is deactivated to form beaded droplets that enhance fluorescence signal, creating a periodic cycle that alternates between optimization for speed and sensitivity.

Inventive Principle:
Principle #19Periodic action

3Measurement precision

If conventional PCR systems use bulk liquid samples, then detection sensitivity is maintained, but thermocycling time is extended

Engineering Contradiction:
Improvenucleic acid detection sensitivityVSAvoidtest throughput
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

The patent transforms the bulk liquid sample into a thin film configuration using electrowetting during thermocycling. This thin film state dramatically reduces the thermal mass and increases surface area to volume ratio, enabling rapid heat exchange with the thermocycling block. Consequently, thermocycling cycles are significantly accelerated while the system can restore bulk configuration for sensitive detection when required.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The system dynamically reconfigures the liquid sample morphology based on the operational phase: thin film during thermocycling for speed optimization, and beaded droplet during detection for sensitivity optimization. This dynamic adaptation resolves the contradiction between test throughput and detection sensitivity by allowing the same sample to be optimized for different functions at different times.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for rapid thermocycling with preserved sensitivity, enabling real-time quantitative RT-PCR and reducing overall test time while maintaining high sensitivity for nucleic acid detection.

Implementation Method 1

an electrode assembly configured to generate an electric field and cause reversible electrowetting of a PCR mixture within the thermocycling chamber

Methodology Applied
Scientific EffectElectrowetting: Electrowetting

Implementation Method 2

allowing it to form a thin film during thermocycling... enabling faster heating and cooling rates

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 3

The amplification products (amplicons) are detected optically, typically using fluorescent reporters

Methodology Applied
Scientific EffectFluorescence detection: Fluorescence

Data Source

PatentUS20240218434A1PCR system
Publication Date: 2024.07.04 HEWLETT PACKARD DEVELOPMENT COMPANY LP
  • US20240218434A1 patent drawing
  • US20240218434A1 patent drawing

AI summary

A PCR system is described. The PCR system comprises a thermocycling chamber comprising an electrode assembly configured to generate an electric field and cause reversible electrowetting of a PCR mixture within the thermocycling chamber; and an optical sensor configured to obtain optical signals from the thermocycling chamber. Also described is a method of manufacturing a PCR system and a method of performing PCR.