Elemental Mapping With Electron and Ion Beams for Light Elements

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Solution Overview

Problem

Current charged particle microscopy techniques, such as EDS and SIMS, struggle to detect light elements like hydrogen and lithium due to low sensitivity and large interaction volumes, limiting the ability to obtain complete elemental maps, especially in samples like batteries where these elements are critical.

Innovation Solution

Combining electron beam scanning for X-ray emission with ion beam scanning for ion-induced photon emission allows for the detection of a broader range of elements, including light elements, by utilizing a charged particle microscopy system with an ion source and electron source, detectors for X-rays and photons, and a controller to analyze both signals for spatial distribution mapping.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If EDS is used for elemental analysis, then heavy elements can be detected, but light elements (atomic number ≤ 11) cannot be detected

Engineering Contradiction:
Improvedetection capabilityVSAvoidelement detection range
Core Design Contradiction:
Measurement precisionVSAdaptability or versatility

Solution Approach 1:

The patent combines EDS detection (for heavy elements) with ion beam induced light emission detection (for light elements) into a single analytical system. The controller coordinates both detection methods to provide comprehensive elemental analysis across the entire periodic table, resolving the limitation of EDS alone which cannot detect light elements with atomic number ≤ 11.

Inventive Principle:
Principle #5Merging (Combining)

2Measurement precision

If ion beam scanning is used for light element detection, then sensitivity for light elements improves, but device complexity increases

Engineering Contradiction:
Improvesensitivity for light elementsVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent implements a multi-functional charged particle microscopy system that can perform both EDS analysis and ion beam induced light emission detection using a single instrument platform. The system includes an ion source, electron source, multiple detectors, and a controller that coordinates both modes of operation, allowing the same device to analyze both heavy and light elements without requiring separate instruments.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Loss of information

If traditional EDS mapping is used, then heavy element distribution can be mapped, but complete elemental maps including light elements cannot be obtained

Engineering Contradiction:
Improveelemental composition informationVSAvoidmapping speed
Core Design Contradiction:
Loss of informationVSProductivity

Solution Approach 1:

The patent enables continuous comprehensive elemental mapping by simultaneously or sequentially performing EDS scanning and ion beam induced light emission scanning across the same region of interest. The controller integrates data from both detection methods to generate complete elemental maps that include both heavy and light elements, providing continuous information about the full elemental composition without requiring separate analysis steps for different element types.

Inventive Principle:
Principle #20Continuity of useful action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables the detection of elements with atomic numbers not greater than 11, achieving higher resolution and sensitivity for alkali metals and trace elements, thereby generating a complete elemental map that traditional methods cannot provide.

Implementation Method 1

scanning a region of interest (ROI) of a sample with an electron beam and acquiring X-rays emitted from the sample

Methodology Applied
Scientific EffectX-ray emission: X-Ray

Implementation Method 2

scanning the ROI with an ion beam and acquiring ion-induced photons emitted from the sample

Methodology Applied
Scientific EffectIon-induced photon emission: Luminescence

Data Source

PatentUS20240429018A1Methods and systems for elemental mapping
Publication Date: 2024.12.26 FEI CO
  • US20240429018A1 patent drawing
  • US20240429018A1 patent drawing
  • US20240429018A1 patent drawing

AI summary

Methods and systems for imaging a sample with a charged particle microscope comprises after scanning a region of interest (ROI) of a sample with an electron beam and acquiring X-rays emitted from the sample, scanning the ROI with an ion beam and acquiring ion-induced photons emitted from the sample. A spatial distribution of multiple elements in the sample may be determined based on both the acquired X-rays and the acquired ion-induced photons.