Elongated Circuit Board for Display Module Assembly

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Solution Overview

Problem

Existing display devices face challenges in achieving high image quality and productivity due to the exposure of flexible circuit boards and space portions between display modules, which hinder size enlargement and cost reduction.

Innovation Solution

A display device configuration where multiple display bodies are jointed together using an elongated circuit board with wiring lines connected to gate and source signal lines, allowing alignment along the circuit board's longitudinal direction for improved connectivity and assembly efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Length of stationary object

If multiple display modules are coupled using multiple flexible circuit boards to enlarge display size, then the display size is increased, but the flexible circuit boards or space portions are exposed between adjacent display modules, degrading image quality

Engineering Contradiction:
Improvedisplay sizeVSAvoidimage quality
Core Design Contradiction:
Length of stationary objectVSEase of manufacture

Solution Approach 1:

The patent combines multiple flexible circuit boards into a single integrated circuit board structure. Instead of using separate flexible circuit boards to connect adjacent display modules, the invention employs one continuous circuit board that spans across multiple display modules, eliminating the gaps and exposed circuit board edges that degrade image quality while maintaining the enlarged display size

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent segments the circuit board into multiple regions that can be independently connected to different display modules. The single integrated circuit board is divided into multiple connection regions, each capable of connecting to adjacent display modules, allowing the circuit board to function as both a unified structure and a multi-connected interface

Inventive Principle:
Principle #1Segmentation

2Length of stationary object

If multiple flexible circuit boards are used to connect display modules in horizontal and vertical directions, then display size is enlarged, but the number of circuit boards and assembly complexity increase

Engineering Contradiction:
Improvedisplay sizeVSAvoidcircuit board configuration
Core Design Contradiction:
Length of stationary objectVSDevice complexity

Solution Approach 1:

The patent merges multiple flexible circuit boards into a single integrated circuit board that provides both horizontal and vertical connectivity. Instead of using separate circuit boards for horizontal and vertical connections between display modules, the invention employs one continuous circuit board that integrates both directional connection functions, reducing the total number of circuit boards and simplifying the overall device structure

Inventive Principle:
Principle #5Merging (Combining)

3Length of stationary object

If display bodies are jointed together using multiple flexible circuit boards with individual mounting processes, then display size is increased, but productivity decreases due to increased number of processes

Engineering Contradiction:
Improvedisplay sizeVSAvoidmanufacturing efficiency
Core Design Contradiction:
Length of stationary objectVSProductivity

Solution Approach 1:

The patent combines multiple individual mounting processes into a single integrated mounting process. Instead of separately mounting multiple flexible circuit boards to connect display modules, the invention enables a single mounting process that connects all display modules to the integrated circuit board structure simultaneously, significantly reducing the number of manufacturing steps and improving productivity

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS10573710B2Display device
Publication Date: 2020.02.25 SHARP KK
  • US10573710B2 patent drawing
  • US10573710B2 patent drawing
  • US10573710B2 patent drawing

AI summary

In the display device, the plurality of display bodies are jointed together and fixed to the elongated flexible circuit board.