Electromagnetic Heating Control for Hydrocarbon Extraction

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Solution Overview

Problem

In-situ hydrocarbon extraction from bituminous ore, oil sands, tar sands, and heavy oil deposits is hindered by the high viscosity of these materials, making it difficult to sense real-time conditions and ensuring effective heating and fluid flow, leading to inefficiencies and wasted time and energy due to uncertainties in steam diffusion and permeability.

Innovation Solution

A control system incorporating an electromagnetic heating system and a processor that correlates temperature and pressure data with water phase characteristics to maintain all water in a liquid state, optimizing the heating process and providing real-time spatial maps of underground deposits for efficient hydrocarbon extraction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If steam is used to heat the underground deposit, then hydrocarbons can be separated from geological materials, but it is difficult to sense real-time conditions and control the heating process

Engineering Contradiction:
Improveheating effectivenessVSAvoidreal-time condition data
Core Design Contradiction:
TemperatureVSLoss of information

Solution Approach 1:

The patent implements a feedback control system where temperature and pressure sensors continuously monitor conditions in the underground deposit, and this data is fed back to a processor that adjusts electromagnetic heating system parameters in real-time to optimize hydrocarbon extraction while preventing steam loss

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent replaces traditional mechanical steam injection systems with an electromagnetic heating system that can be more precisely controlled and monitored, allowing for better real-time management of the heating process and reduced information loss about deposit conditions

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Productivity

If steam is injected to heat the deposit, then hydrocarbons can be extracted, but valuable time and heat energy are wasted when low formation permeability prevents steam diffusion

Engineering Contradiction:
Improvehydrocarbon extraction rateVSAvoidheat energy waste
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The patent changes the physical parameters of the heating process by using electromagnetic radiation to directly heat hydrocarbon molecules, bypassing the need for steam diffusion through formation permeability constraints, thereby eliminating energy waste and improving extraction efficiency

Inventive Principle:
Principle #35Parameter changes

3Productivity

If steam is injected to heat the deposit, then hydrocarbons can be extracted, but steam and heat move away from the targeted zone through formation fractures or high permeability materials

Engineering Contradiction:
Improvehydrocarbon extraction efficiencyVSAvoidheat energy loss
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The patent substitutes mechanical steam injection with electromagnetic heating that directly targets hydrocarbon molecules regardless of formation fractures or permeability variations, preventing heat loss to unintended zones and improving extraction efficiency

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The electromagnetic heating system applies energy locally to specific zones containing hydrocarbons, creating non-uniform heating patterns that concentrate energy where needed rather than allowing heat to disperse through formation fractures or high permeability pathways

Inventive Principle:
Principle #3Local quality

4Measurement precision

If traditional well logging is used to check subsurface conditions, then some formation properties can be measured, but only a static and partial picture is obtained without near real-time data

Engineering Contradiction:
Improveformation property dataVSAvoidreal-time monitoring capability
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The system continuously collects temperature and pressure data from sensors in the underground deposit and feeds this information back to a processor for real-time analysis, providing ongoing updates on formation conditions rather than static snapshots from traditional well logging

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The monitoring system operates continuously during the extraction process, maintaining constant surveillance of subsurface conditions rather than performing intermittent measurements, thereby eliminating time loss and providing near real-time data for process optimization

Inventive Principle:
Principle #20Continuity of useful action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enhances the efficiency of hydrocarbon extraction by ensuring optimal heating conditions, reducing energy waste, and providing real-time monitoring of underground conditions, thereby improving the extraction process from challenging deposits.

Implementation Method 1

an electromagnetic heating system configured to heat the underground deposit to facilitate fluid flow of a resource for extraction from the underground deposit

Methodology Applied
Scientific EffectElectromagnetic heating: Dielectric Heating

Implementation Method 2

The processor correlates the temperature data and pressure data with predetermined water phase characteristics to control the electromagnetic heating system so that substantially all water in the underground deposit is maintained in a liquid state

Methodology Applied
Scientific EffectPhase change control: Phase Change

Data Source

PatentUS10083256B2Control system for extraction of hydrocarbons from underground deposits
Publication Date: 2018.09.25 HARRIS CORP
  • US10083256B2 patent drawing
  • US10083256B2 patent drawing
  • US10083256B2 patent drawing

AI summary

A control system for use in extracting hydrocarbons from an underground deposit is disclosed that comprises an electromagnetic heating system and a processor. The electromagnetic heating system is configured to heat the underground deposit to facilitate fluid flow of a resource for extraction from the underground deposit. The processor is configured to control the electromagnetic heating system in response to temperature data and pressure data for the underground deposit. The processor correlates the temperature data and pressure data with predetermined water phase characteristics to control the electromagnetic heating system so that substantially all water in the underground deposit is maintained in a liquid state. The control system may also generate voxel data corresponding to spatial characteristics of the underground deposit. The spatial characteristics may be presented as a map on a display.