Embedded Memory in Organic Substrate via EMIB Interconnects

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Solution Overview

Problem

Traditional high bandwidth die-to-die connections in electronic devices face challenges with complex layouts, reduced yield, high cost, and increased capacitance and resistance due to the use of silicon interposers and Through Silicon Vias (TSVs), which hinder the achievement of low latency and high bandwidth memory solutions, especially for applications like next-generation AI and graphics processors.

Innovation Solution

The implementation of an embedded Multi-die Interconnect Bridge (EMIB) or an active memory device embedded directly in the substrate, eliminating the need for silicon interposers and TSVs, allowing for direct communication between the ASIC/SOC and memory devices through a single communication channel, reducing latency and increasing bandwidth by minimizing interconnect real estate and channel length.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If silicon interposers with Through Silicon Vias (TSVs) are used for die-to-die connections, then bandwidth is increased, but device complexity and manufacturing cost increase

Engineering Contradiction:
ImprovebandwidthVSAvoidlayout complexity
Core Design Contradiction:
SpeedVSDevice complexity

Solution Approach 1:

The patent extracts and eliminates the silicon interposer and TSV components from the traditional HBM architecture. By embedding memory devices directly into the organic substrate, the complex interposer layer and its TSV structures are removed entirely, simplifying the overall package layout while maintaining high bandwidth through direct die-to-substrate connections.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent implements nesting by embedding the memory die directly within cavities of the organic substrate. This nested configuration allows the memory devices to be integrated inside the substrate structure itself, eliminating the need for separate interposer layers and reducing overall package complexity while preserving high-speed data transfer capabilities.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Adaptability or versatility

If Through Silicon Vias (TSVs) are used for non-die-to-die I/O/power connections, then connectivity is achieved, but capacitance and resistance increase

Engineering Contradiction:
ImproveconnectivityVSAvoidcapacitance and resistance
Core Design Contradiction:
Adaptability or versatilityVSObject-affected harmful factors

Solution Approach 1:

The patent removes the TSV structures entirely by eliminating the silicon interposer. Instead of using TSVs for I/O and power connections, the design employs direct bonding interfaces between the memory die and organic substrate, as well as substrate trace routing, thereby eliminating the parasitic capacitance and resistance associated with TSV implementations.

Inventive Principle:
Principle #2Taking out (Extraction)

3Speed

If traditional HBM-based on-package memory solutions are used, then high bandwidth and memory capacity are achieved, but cost increases

Engineering Contradiction:
ImprovebandwidthVSAvoidmanufacturing cost
Core Design Contradiction:
SpeedVSEase of manufacture

Solution Approach 1:

The patent replaces expensive silicon interposers with cost-effective organic substrates. The organic substrate serves as the embedding medium for memory devices, eliminating the need for costly silicon interposer fabrication and assembly processes while maintaining the high bandwidth performance required for HBM applications.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent changes the fundamental material parameter from silicon-based interposers to organic substrate materials. This material substitution fundamentally alters the manufacturing process and cost structure, enabling high-bandwidth memory solutions with reduced manufacturing complexity and lower overall cost while preserving performance characteristics.

Inventive Principle:
Principle #35Parameter changes

4Adaptability or versatility

If silicon interposers with TSVs are used, then die-to-die connections are established, but yield decreases

Engineering Contradiction:
Improvedie-to-die connectionsVSAvoidyield
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

By removing the silicon interposer and TSV structures, the patent eliminates the complex alignment and bonding processes required for die-to-die connections through interposers. The direct embedding approach simplifies the connection establishment process, reducing process variability and improving manufacturing yield.

Inventive Principle:
Principle #2Taking out (Extraction)

Data Source

PatentUS11562993B2Embedded memory device and method for embedding memory device in a substrate
Publication Date: 2023.01.24 INTEL CORP
  • US11562993B2 patent drawing
  • US11562993B2 patent drawing
  • US11562993B2 patent drawing

AI summary

A system and method of providing high bandwidth and low latency memory architecture solutions for next generation processors is disclosed. The package contains a substrate, a memory device embedded in the substrate via EMIB processes and a processor disposed on the substrate partially over the embedded memory device. The I/O pads of the processor and memory device are vertically aligned to minimize the distance therebetween and electrically connected through EMIB uvias. An additional memory device is disposed on the substrate partially over the embedded memory device or on the processor. I/O signals are routed using a redistribution layer on the embedded memory device or an organic VHD redistribution layer formed over the embedded memory device when the additional memory device is laterally adjacent to the processor and the I/O pads of the processor and additional memory device are vertically aligned when the additional memory device is on the processor.