Endoscope Imaging Module LED Illumination Flexibility

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Solution Overview

Problem

Conventional endoscopes with light guide fibers face issues such as rigidity, reduced flexibility, increased diameter, and higher costs due to the need for multiple optical fibers to achieve sufficient illuminance, leading to potential breakage and increased material costs.

Innovation Solution

An imaging module that replaces light guide fibers with a configuration of light-emitting diodes and a solid-state image sensing device on a single support substrate, allowing for miniaturization and sufficient illuminance without the need for a light guide fiber, enabling a smaller diameter endoscope and catheter design.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If light guide fiber is used for illumination, then illuminance can be provided, but flexibility is degraded due to rigidity

Engineering Contradiction:
ImproveilluminanceVSAvoidflexibility
Core Design Contradiction:
Illumination intensityVSEase of operation

Solution Approach 1:

The patent extracts the illumination function from the light guide fiber system and implements it using light-emitting diodes (LEDs) directly positioned at the distal end of the endoscope. This eliminates the need for light guide fibers that extend through the entire length of the endoscope, thereby removing the source of rigidity while preserving the illumination function.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent replaces the mechanical light guide fiber system with an electronic illumination system using LEDs. This substitution eliminates the physical constraints of optical fibers and enables the endoscope to achieve high flexibility while maintaining sufficient illuminance at the distal end.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Illumination intensity

If multiple optical fibers are used to achieve sufficient illuminance, then illuminance can be improved, but diameter increases

Engineering Contradiction:
ImproveilluminanceVSAvoiddiameter
Core Design Contradiction:
Illumination intensityVSLength of stationary object

Solution Approach 1:

The patent combines the illumination function into a single integrated LED unit at the distal end, replacing the need for multiple separate optical fibers. This merging of the illumination system into a compact configuration reduces the overall diameter of the endoscope while maintaining sufficient illuminance.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent transitions from a volumetric arrangement of multiple optical fibers to a planar arrangement of LED chips on a substrate. This dimensional change allows for more efficient space utilization and reduces the cross-sectional area required for illumination, thereby decreasing the endoscope diameter.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Illumination intensity

If light guide fiber is arranged in entire length of endoscope, then illumination can be provided, but working channel size is reduced

Engineering Contradiction:
ImproveilluminationVSAvoidworking channel area
Core Design Contradiction:
Illumination intensityVSArea of stationary object

Solution Approach 1:

The patent extracts the illumination components from the internal structure of the endoscope by positioning LEDs at the distal end outside the working channel. This extraction eliminates the need for light guide fibers to occupy space within the endoscope body, thereby maximizing the working channel area.

Inventive Principle:
Principle #2Taking out (Extraction)

4Illumination intensity

If light guide fiber is used, then illumination function is achieved, but material costs and assembling costs increase

Engineering Contradiction:
Improveillumination functionVSAvoidmanufacturing cost
Core Design Contradiction:
Illumination intensityVSEase of manufacture

Solution Approach 1:

The patent employs LEDs, which are inexpensive semiconductor devices with long operational lifetimes, replacing expensive and fragile light guide fibers. This substitution significantly reduces both material costs and assembling costs while maintaining the illumination function.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent changes the fundamental parameter of the illumination system from optical fiber-based light transmission to LED-based light emission. This parameter change enables the use of cheaper, easier-to-manufacture components while achieving the same illumination function.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a compact, cost-effective endoscope and catheter with sufficient illuminance, eliminating the risks of optical fiber breakage and size increases, while maintaining image quality without the use of light guide fibers.

Implementation Method 1

a light-emitting diode disposed on the support substrate and configured to emit light

Methodology Applied
Scientific EffectLight-emitting diode: Light Emitting Diode

Implementation Method 2

a solid-state image sensing device disposed on the support substrate and configured to image a reflection of the light emitted from the light-emitting diode

Methodology Applied
Scientific EffectPhotoelectric effect: Photoelectric Effect

Data Source

PatentEP3750470B1Imaging module, endoscope, and catheter
Publication Date: 2024.09.11 FUJIKURA LTD
  • EP3750470B1 patent drawingFigure 1A~1B
  • EP3750470B1 patent drawingFigure 2A~2B
  • EP3750470B1 patent drawingFigure 2C

AI summary

An imaging module of the invention includes: a support substrate that includes a first surface, a second surface located on an opposite side of the first surface, and a first mounting terminal provided on the first surface; a planar light emitter that includes a light-emitting face and a light-emitter terminal connected to the first mounting terminal, and is mounted on the first surface of the support substrate; and a solid-state image sensing device that includes a light-incident surface formed in a quadrangular shape in plan view, is disposed adjacent to the planar light emitter, and captures an image of an imaging object to be irradiated with light emitted from the light-emitting face.