Engine Control Actuator Positioning for Vibration Reduction

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Solution Overview

Problem

Existing methods for improving internal combustion engine running smoothness, such as detecting combustion misfires, fail to address uneven running issues below threshold values, leading to uncomfortable driving behavior and increased emissions.

Innovation Solution

A method and control device that determine an uneven running value for each combustion chamber, moving actuators to a position with minimal influence on combustion when the value exceeds a threshold, and suppressing combustion in problematic chambers to improve engine smoothness and reduce emissions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the threshold value for detecting combustion misfires is set high to avoid false detections, then the reliability of misfire detection is improved, but uneven running below the threshold value leads to uncomfortable driving behavior and increased emissions

Engineering Contradiction:
Improvereliability of misfire detectionVSAvoidemissions and driving comfort
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent segments the threshold-based detection into two distinct levels: a first threshold for mild uneven running conditions and a second threshold for severe misfire conditions. This segmentation allows the system to apply different responses appropriate to each severity level, thereby improving both reliability and reducing harmful factors without false detections.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent changes the parameter of threshold values by introducing two distinct threshold levels instead of one. The first threshold is set for detecting mild uneven running, while the second threshold is set higher for confirming severe misfires. This parameter change enables the system to respond appropriately to different severity levels, improving both detection reliability and reducing emissions.

Inventive Principle:
Principle #35Parameter changes

2Stability of the object's composition

If the actuator is moved to adjust combustion parameters when uneven running is detected, then the running smoothness is improved, but the complexity of the control system increases

Engineering Contradiction:
Improverunning smoothnessVSAvoidcontrol system complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The patent applies dynamics by making the actuator position adjustable and controllable based on detected uneven running conditions. The actuator can be moved to different positions to optimize combustion parameters, transforming a static system into a dynamic one that adapts to varying engine conditions, thereby improving running smoothness.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent implements feedback by continuously monitoring uneven running parameters and using this information to control actuator positioning. The control device receives feedback from the engine's combustion state and adjusts the actuator accordingly, creating a closed-loop control system that improves running smoothness while managing complexity through intelligent control strategies.

Inventive Principle:
Principle #23Feedback

3Object-generated harmful factors

If combustion is suppressed in a combustion chamber with severe uneven running, then emissions are reduced, but the power output of the engine decreases

Engineering Contradiction:
ImproveemissionsVSAvoidengine power output
Core Design Contradiction:
Object-generated harmful factorsVSPower

Solution Approach 1:

The patent applies preliminary anti-action by detecting and addressing mild uneven running conditions before they escalate into severe misfires. By intervening early with actuator adjustments and only suppressing combustion as a last resort when the second threshold is exceeded, the system prevents harmful emissions while minimizing the need for power-reducing combustion suppression.

Inventive Principle:
Principle #9Preliminary anti-action

Solution Approach 2:

The patent applies partial action by selectively suppressing combustion only in specific combustion chambers where severe uneven running is detected, rather than suppressing combustion in all chambers. This partial suppression approach reduces emissions from problematic cylinders while maintaining power output from healthy cylinders, optimizing the trade-off between emissions and power.

Inventive Principle:
Principle #16Partial or excessive action

Data Source

PatentUS7991541B2Method for improving the running smoothness of an internal combustion engine, control device and internal combustion engine
Publication Date: 2011.08.02 VITESCO TECHNOLOGIES GMBH
  • US7991541B2 patent drawing
  • US7991541B2 patent drawing
  • US7991541B2 patent drawing

AI summary

In a method for improving the running smoothness of an internal combustion engine (1) which has at least one combustion chamber and at least one controllable actuator whose position has an influence on the combustion in the at least one combustion chamber, an irregular running value (f) of the internal combustion engine (1) is determined and compared with a predefined first irregular running limit value (f1thres), and in the event of the irregular running value (f) exceeding a predefined first irregular running limit value (f1thres), the actuator is moved from a starting position into an end position while the combustion in all of the combustion chambers of the internal combustion engine (1) is continued.