Engine Knock Control Filter Adjustment

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Solution Overview

Problem

Existing internal combustion engine control systems face erroneous knock determination due to filtering operation delays when the engine transitions from a non-combustion state to a combustion state or when fuel cutoff control is cancelled, leading to a narrowed operation range of the knock suppression function.

Innovation Solution

An internal combustion engine control apparatus that includes a knock sensor, crank angle sensor, and units for calculating characteristic values, background levels, and standard deviations, with a filter coefficient changing mechanism to adjust filtering effects based on the engine's operation status, ensuring accurate knock determination without narrowing the knock suppression function's operation range.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a strong filtering operation is used to calculate background level and standard deviation, then measurement precision of knock detection is improved, but the operation range of knock suppression function is narrowed due to tracking delay during engine state transitions

Engineering Contradiction:
Improveknock detection precisionVSAvoidoperation range of knock suppression function
Core Design Contradiction:
Measurement precisionVSAdaptability or versatility

Solution Approach 1:

The patent applies dynamics by making the filter coefficient adjustable rather than fixed. The control apparatus changes the filter coefficient based on engine operation status (e.g., during starting, fuel cutoff, or other transient states), allowing the system to adapt between strong filtering for precision and weak filtering for responsiveness during transitions.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the parameter of filter coefficient dynamically. By modifying this key parameter according to engine state, the system resolves the contradiction between maintaining high measurement precision through strong filtering and ensuring broad operation range through responsive tracking during transient conditions.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If the knock suppression function is activated immediately during engine starting, then productivity is improved, but reliability deteriorates due to erroneous knock determination from tracking delay

Engineering Contradiction:
Improveresponse speed of knock suppressionVSAvoidaccuracy of knock determination
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent applies preliminary action by detecting engine starting conditions before activating knock suppression. The control apparatus identifies transient states (like starting, fuel cutoff, or other transient states) in advance and temporarily suspends knock determination during these periods, preventing erroneous decisions while maintaining readiness to respond immediately when conditions stabilize.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent uses dynamics by making the filter coefficient adjustable rather than fixed. The control apparatus changes the filter coefficient based on engine operation status (e.g., during starting, fuel cutoff, or other transient states), allowing the system to adapt between strong filtering for precision and weak filtering for responsiveness during transitions.

Inventive Principle:
Principle #15Dynamics

3Productivity

If fuel cutoff control is cancelled immediately, then productivity is improved, but reliability deteriorates due to erroneous knock determination from vibration level changes

Engineering Contradiction:
Improveresponse speed to fuel supply restorationVSAvoidaccuracy of knock determination
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent applies preliminary action by detecting engine starting conditions before activating knock suppression. The control apparatus identifies transient states (like starting, fuel cutoff, or other transient states) in advance and temporarily suspends knock determination during these periods, preventing erroneous decisions while maintaining readiness to respond immediately when conditions stabilize.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent uses feedback by continuously monitoring engine operation status to determine when to activate or suspend knock suppression. The system receives feedback about transient conditions (from sensors detecting engine state) and adjusts knock determination accordingly, ensuring reliability while maintaining productivity.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively suppresses erroneous knock determination by adjusting filter coefficients to track changes in vibration levels, maintaining the operation range of the knock suppression function during engine state transitions and fuel cutoff control changes.

Implementation Method 1

a knock sensor that detects a vibration produced in an internal combustion engine

Methodology Applied
Scientific EffectVibration: Vibration

Implementation Method 2

a vibration of an internal combustion engine detected by a knock sensor is processed through a band-pass filter or the like so that only vibration components of specific frequencies are extracted

Methodology Applied
Scientific EffectFiltering: Filter (electronic)

Data Source

PatentUS8924135B2Internal combustion engine control apparatus
Publication Date: 2014.12.30 MAZDA MOTOR CORP
  • US8924135B2 patent drawing
  • US8924135B2 patent drawing
  • US8924135B2 patent drawing

AI summary

There are provided a combustion start determination unit that determines whether or not the inner-cylinder state of an internal combustion engine has changed from a non-combustion state to a combustion state; and a filter coefficient changing demand unit that outputs a filter coefficient changing demand until a predetermined filter coefficient changing period elapses from the time instant when the combustion start determination unit determines that the inner-cylinder state of the internal combustion engine has changed from the non-combustion state to the combustion state to the time instant. Based on the filter coefficient changing demand, at least one of a background level calculation unit and a standard deviation calculation unit changes the value of a filter coefficient utilized in a filtering operation to the one with which a filtering effect is weakened.