Engine Misfire Detection for Intermittent and Singular Events

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Solution Overview

Problem

Existing misfire detection methods for internal combustion engines are inadequate in identifying intermittent and singular misfire phenomena, which can lead to performance deterioration, unburnt fuel in the exhaust system, and environmental pollution.

Innovation Solution

A misfire detection method and control unit that determine unintended performance variations in an internal combustion engine by analyzing engine operating parameters, such as torque and speed, to identify misfire conditions, including continuous, intermittent, and singular events, using existing sensor data without additional equipment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If existing misfire detection methods are used, then continuous misfire conditions can be identified, but intermittent and singular misfire phenomena cannot be detected

Engineering Contradiction:
Improvemisfire detection capabilityVSAvoiddetection coverage for different misfire types
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent applies dynamics by making the detection method adaptive to different operating conditions and misfire types. The control unit dynamically adjusts detection parameters and thresholds based on engine operating state, enabling it to detect continuous, intermittent, and singular misfires that static methods cannot identify. This dynamic approach resolves the contradiction by allowing the system to maintain high reliability across varying conditions while expanding detection versatility.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent utilizes parameter changes by monitoring multiple engine parameters (torque, speed, intake manifold pressure, exhaust pressure) simultaneously and analyzing their variations to detect different misfire types. By changing and comparing multiple parameters rather than relying on a single fixed threshold, the system can identify intermittent and singular misfires while maintaining continuous detection capability, thus resolving the technical contradiction.

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If additional sensor equipment is added to improve misfire detection, then detection precision improves, but device complexity increases

Engineering Contradiction:
Improvemisfire detection precisionVSAvoidsensor equipment requirements
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent applies universality by making existing multi-functional engine sensors serve the additional purpose of misfire detection. The control unit repurposes sensors already present for other engine control functions (torque sensors for power management, speed sensors for RPM control, pressure sensors for fuel injection timing) to also detect misfire conditions. This eliminates the need for dedicated misfire sensors, maintaining high detection precision while avoiding increased device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system applies self-service by using the engine's own existing sensor network to perform misfire detection without requiring external or additional measurement equipment. The control unit processes data from sensors already installed for engine operation, making the system self-sufficient for misfire detection and avoiding the complexity of adding specialized detection hardware.

Inventive Principle:
Principle #25Self-service

3Reliability

If misfire detection is performed continuously, then detection reliability improves, but computational load and processing time increase

Engineering Contradiction:
Improvedetection reliabilityVSAvoidprocessing time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent applies partial action by implementing a two-stage detection process: continuous monitoring of basic parameters with simplified thresholds for rapid assessment, followed by more comprehensive analysis only when initial indicators suggest potential misfire. This allows the system to maintain high detection reliability through continuous oversight while reducing computational load by performing intensive processing only when necessary, thus minimizing processing time loss.

Inventive Principle:
Principle #16Partial or excessive action

Solution Approach 2:

The system applies preliminary action by pre-calculating and storing threshold values and detection criteria for different operating conditions before actual misfire detection begins. The control unit prepares detection parameters in advance based on expected engine states, so when real-time data arrives, comparison and decision-making can occur rapidly without extensive real-time computation, maintaining continuous detection reliability while reducing processing time.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS12517013B2Misfire detection method and control unit of an internal combustion engine
Publication Date: 2026.01.06 CATERPILLAR ENERGY SOLUTIONS
  • US12517013B2 patent drawing
  • US12517013B2 patent drawing
  • US12517013B2 patent drawing

AI summary

The present invention refers to a misfire detection method for an internal combustion engine, in particular a stationary gas engine for power generation, comprising a step of determining whether the engine is subjected to an unintended performance variation and a step of detecting a misfire condition of the engine by qualifying the unintended performance variation as being caused by a misfire during operation of the engine.