Engine Restart Control via Transmission Engagement and Torque Adjustment

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Solution Overview

Problem

Existing engine restart methods in stop/start systems often result in delayed clutch engagement due to mismatched engine and transmission speeds, leading to increased clutch degradation and vehicle surge during restart.

Innovation Solution

A method for controlling an engine coupled to a transmission, where the transmission is engaged to assist in spinning up the engine from rest, and engine controls such as throttle position, spark advance, and fuel timing are adjusted to facilitate a smooth restart, reducing clutch slippage and torque disturbances.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the clutch is engaged before the engine speed is close to the transmission speed, then the engine restart is faster, but clutch degradation increases

Engineering Contradiction:
Improveengine restart speedVSAvoidclutch life
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The system performs preliminary actions by adjusting engine controls (throttle position, spark advance, cam angle, fuel timing) before clutch engagement to pre-synchronize engine speed with transmission speed, thereby preparing the system to avoid excessive clutch slippage while maintaining fast restart

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The control system continuously monitors engine speed and transmission speed, using this feedback to dynamically adjust engine controls and determine the optimal moment for clutch engagement, ensuring engine speed is sufficiently close to transmission speed before engagement occurs

Inventive Principle:
Principle #23Feedback

2Reliability

If the clutch is engaged after bringing engine speed close to transmission speed, then clutch degradation is reduced, but clutch engagement is delayed

Engineering Contradiction:
Improveclutch lifeVSAvoidclutch engagement delay
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

Engine controls are adjusted in advance during the restart process to proactively manage speed synchronization, allowing the system to achieve speed matching more quickly and reduce the overall time penalty of waiting for engagement

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system dynamically adjusts multiple engine parameters (throttle position, spark advance, cam angle, fuel timing) in real-time during the restart process, allowing flexible optimization of the speed synchronization rate to balance restart speed with clutch protection

Inventive Principle:
Principle #15Dynamics

3Device complexity

If engine controls are not adjusted during restart, then the control system is simpler, but vehicle surge and clutch slippage increase

Engineering Contradiction:
Improvecontrol system complexityVSAvoidvehicle surge and clutch slippage
Core Design Contradiction:
Device complexityVSObject-generated harmful factors

Solution Approach 1:

The existing engine control system, already capable of managing normal engine operation, is extended to also manage the restart process by adjusting the same control parameters (throttle, spark, cam angle, fuel timing) used during normal operation, thereby handling restart without adding dedicated complex hardware

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS10221821B2Method for controlling an engine during a restart
Publication Date: 2019.03.05 FORD GLOBAL TECH LLC
  • US10221821B2 patent drawing
  • US10221821B2 patent drawing
  • US10221821B2 patent drawing

AI summary

Various systems and methods are described for controlling an engine in a vehicle, the engine being coupled to a transmission. One example method comprises, under selected braking conditions, shutting-off the engine and spinning-down the engine to rest while the vehicle is traveling, and in response to a foot-off-brake event, restarting the engine by at least partially engaging the transmission and adjusting engine torque control actuators.