Engine Torque Control via Pressure Ratio and Inverted Models

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Solution Overview

Problem

Traditional engine control systems fail to accurately control engine torque output, especially at high pressure ratios, and lack rapid response to control signals, leading to complexity and costly calibration processes.

Innovation Solution

A method for controlling internal combustion engine torque output by determining a pressure ratio, calculating a reference torque, and regulating engine operation based on desired throttle area, using inverted torque models and filtering techniques to achieve precise torque control, including rate limiting and correcting for steady-state operations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If traditional engine control systems are used, then the system structure is simple, but the torque control accuracy deteriorates especially at high pressure ratios

Engineering Contradiction:
Improvetorque control accuracyVSAvoidcontrol system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent transforms the control approach by changing from direct throttle control to pressure ratio-based control. The control system calculates desired throttle area based on pressure ratio and torque request, using inverted torque models that account for pressure ratio effects. This parameter transformation enables accurate torque control across varying pressure conditions without requiring complex adaptive structures.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent introduces pressure ratio as an intermediary parameter between the torque request and throttle control. Instead of directly controlling throttle based on torque demand, the system first determines pressure ratio, then uses it to calculate desired throttle area through inverted torque models. This intermediary approach decouples the control complexity from the control accuracy requirement.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Speed

If traditional engine control systems are used, then the system structure is simple, but the response speed to control signals deteriorates

Engineering Contradiction:
Improveresponse speedVSAvoidcontrol system complexity
Core Design Contradiction:
SpeedVSDevice complexity

Solution Approach 1:

The patent implements preliminary action by pre-calculating desired throttle area based on current pressure ratio and torque request before actual torque control is needed. The inverted torque models are ready to provide immediate throttle area calculations when torque changes are requested, eliminating the need for complex real-time iterative solutions and enabling rapid response.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent replaces traditional mechanical feedback-based torque control with a calculated control approach using inverted torque models. Instead of relying on mechanical sensors and feedback loops to determine throttle position, the system uses mathematical models that directly calculate desired throttle area from pressure ratio and torque request, significantly reducing response time.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Ease of manufacture

If traditional engine control systems are used, then the calibration process is simple, but the calibration time and cost increase

Engineering Contradiction:
Improvecalibration easeVSAvoidcalibration time
Core Design Contradiction:
Ease of manufactureVSLoss of time

Solution Approach 1:

The patent enables self-service calibration through automated inversion of torque models. The system automatically generates calibration data by inverting the torque models to determine desired throttle area, MAP, and APC values across operating conditions. This eliminates the need for manual, time-consuming calibration processes while ensuring consistency with the underlying physics models.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent creates a universal calibration approach that works across different operating conditions through the pressure ratio-based control framework. The inverted torque models provide a unified method for determining throttle control across varying pressure ratios, engine speeds, and torque demands, replacing multiple condition-specific calibration procedures with a single comprehensive approach.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS7433775B2Engine torque control at high pressure ratio
Publication Date: 2008.10.07 GM GLOBAL TECHNOLOGY OPERATIONS LLC
  • US7433775B2 patent drawing
  • US7433775B2 patent drawing
  • US7433775B2 patent drawing

AI summary

A method of controlling a torque output of an internal combustion engine includes determining a pressure ratio, determining a reference torque based on the pressure ratio and a torque request, calculating a desired throttle area based on the reference torque and regulating operation of the engine based on the desired throttle area to achieve the desired torque.