Engineered Esterases for Faster, Heat-Stable PET Degradation

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Solution Overview

Problem

There is a need for esterases with improved activity and/or thermostability to enhance the efficiency of polyester degrading processes, particularly for polyethylene terephthalate (PET), as existing esterases are not sufficiently effective in degrading plastics and do not withstand high temperatures well.

Innovation Solution

Development of novel esterases with specific amino acid substitutions, such as L210T/A/R/W/H at position 210 and V172I, which exhibit increased activity and thermostability, allowing for more efficient degradation of PET and other polyesters.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If existing esterases are used for PET degradation, then the process can proceed, but the degradation efficiency is insufficient and the enzyme lacks thermostability

Engineering Contradiction:
Improvedegradation efficiencyVSAvoidthermostability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent applies parameter changes by modifying specific amino acid residues in the esterase protein sequence (positions 210 and 172) to simultaneously improve both degradation efficiency and thermostability. The substitutions at these critical positions create an enzyme variant that maintains high catalytic activity while exhibiting enhanced stability at elevated temperatures, resolving the contradiction between productivity and reliability.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention creates a composite enzyme system by combining the catalytic domain with improved structural features through amino acid substitutions. The resulting esterase variant integrates enhanced active site chemistry (for higher productivity) with improved protein folding and structural rigidity (for better thermostability), achieving both goals simultaneously.

Inventive Principle:
Principle #40Composite materials

2Productivity

If existing esterases are used for PET degradation, then the process can proceed, but the activity is insufficient for efficient plastic waste management

Engineering Contradiction:
Improvedegradation activityVSAvoiddegradation time
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The patent modifies the catalytic parameters of the esterase by changing amino acid residues at positions 210 and 172, which directly enhances the turnover number and catalytic efficiency. This results in faster degradation rates and reduced processing time, addressing the contradiction between productivity and time loss.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The modified esterases demonstrate enhanced PET degrading activity and thermostability, enabling more effective plastic waste degradation and recovery of monomers and oligomers for recycling.

Implementation Method 1

esterases are able to catalyze the hydrolysis of a variety of polymers, including polyesters

Methodology Applied
Scientific EffectHydrolysis: Hydrolysis

Implementation Method 2

esterases have shown promising effects in a number of industrial applications, including as degrading enzymes for processing biomass and food

Methodology Applied
Scientific EffectEnzymatic catalysis: Enzyme

Data Source

PatentEP3997220B1Esterases and uses thereof
Publication Date: 2025.09.10 CARBIOS

AI summary

The present invention relates to novel esterases, more particularly to esterase variants having improved activity and/or improved themostability compared to the esterase of SEQ ID N°1 and the uses thereof for degrading polyester containing material, such as plastic products. The esterases of the invention are particularly suited to degrade polyethylene terephthalate, and material containing polyethylene terephthalate.