Isotopically Enriched Silicon Substrate With Oxygen δ-Doped Confinement

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

The presence of unwanted spin components due to 29Si nuclear spin in silicon substrates for quantum computers interferes with electron spin calculations, necessitating the use of 28Si-enriched layers and confinement methods like Fin structures or SOI, which face challenges in surface treatment and isotope diffusion during heat treatment.

Innovation Solution

A method involving the formation of Si and 28Si epitaxial layers using enriched silicon source gases, followed by oxygen δ-doped layers, to create a silicon substrate with high 28Si and 30Si content, enabling the formation of a single-electron transistor and suppressing nuclear spin effects.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If 28Si epitaxial layer is formed using isotopically-enriched 28SiH4 gas, then the nuclear spin effect is suppressed, but the manufacturing cost increases

Engineering Contradiction:
Improvenuclear spin effect suppressionVSAvoidmanufacturing cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent changes the isotopic composition parameter of silicon from natural abundance to isotopically-enriched 28Si (99.99% or higher purity), which fundamentally alters the nuclear spin properties and suppresses the Zeeman effect that causes unwanted spin splitting

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent performs preliminary isotopic enrichment of silicon before epitaxial growth, preparing the 28Si-enriched silicon material in advance so that the quantum device can be built with the required isotopic purity from the outset

Inventive Principle:
Principle #10Preliminary action

2Ease of manufacture

If oxidation treatment is performed on 28Si, then the insulation layer is formed, but diffusion of silicon during heat treatment causes 29Si effect

Engineering Contradiction:
Improveinsulation layer formationVSAvoidisotope effect utilization
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent performs preliminary oxidation to form the insulation layer before any heat treatment that could cause diffusion, ensuring the isotopic purity is locked in before thermal processes occur

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent uses an oxygen layer as an intermediary barrier that prevents silicon diffusion during subsequent heat treatment processes, protecting the isotopic composition from degradation

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of operation

If Fin structure is used to confine electron, then single-electron transistor is formed, but surface treatment of silicon surface becomes difficult

Engineering Contradiction:
Improveelectron confinementVSAvoidsurface treatment
Core Design Contradiction:
Ease of operationVSEase of manufacture

Solution Approach 1:

The patent transitions from three-dimensional Fin structure confinement to a planar interface confinement approach, using a two-dimensional interface between 28Si epitaxial layer and oxidation layer to achieve electron confinement without the manufacturing complexity of vertical Fin structures

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method allows for the production of a silicon substrate suitable for quantum computers, capable of suppressing nuclear spin effects and facilitating stable electron confinement, thereby enhancing quantum computation performance.

Implementation Method 1

forming a Si epitaxial layer by epitaxial growth using a Si source gas as a silicon-based raw material gas, in which a total content of 28Si and 30Si in a whole silicon contained in the silicon-based raw material gas is 99.9% or more, on a silicon substrate

Methodology Applied
Scientific EffectEpitaxial growth: Epitaxy

Implementation Method 2

forming an oxygen (O) δ-doped layer by oxidizing a surface of the Si epitaxial layer

Methodology Applied
Scientific EffectOxidation: Oxidation

Implementation Method 3

presence of unwanted spin components in the vicinity splits electron spin energy due to the Zeeman effect

Methodology Applied
Scientific EffectZeeman effect: Zeeman Effect

Data Source

PatentUS20260047406A1Method for manufacturing silicon substrate for quantum computer, silicon substrate for quantum computer, and semiconductor apparatus
Publication Date: 2026.02.12 SHIN ETSU HANDOTAI CO LTD
  • US20260047406A1 patent drawing
  • US20260047406A1 patent drawing

AI summary

A method for manufacturing a silicon substrate for a quantum computer, the method includes the steps of forming a Si epitaxial layer by epitaxial growth using a Si source gas as a silicon-based raw material gas, in which a total content of 28Si and 30Si in a whole silicon contained in the silicon-based raw material gas is 99.9% or more, on a silicon substrate, forming an oxygen (O) δ-doped layer by oxidizing a surface of the Si epitaxial layer, and forming a Si epitaxial layer by epitaxial growth using a Si source gas, in which a total content of 28Si and 30Si in a whole silicon contained in the silicon-based raw material gas is 99.9% or more, on the δ-doped layer.