Electric Power Steering Assist Compensation for Road Feedback

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Solution Overview

Problem

Conventional electric power steering systems suppress road-surface input torque, considering it unnecessary, which hinders the driver's ability to feel grip and vehicle vibrations, making steering less intuitive.

Innovation Solution

An electric power steering control apparatus that calculates an assist compensation amount using two signals to transmit road-surface input torque effectively, ensuring the driver feels road grip and vibrations, while suppressing frequency alterations at resonance points due to vehicle-state variations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If road-surface input torque is suppressed from being transmitted to the steering wheel, then steering wheel manipulation is assisted more effectively, but the driver cannot feel road grip and vehicle vibrations

Engineering Contradiction:
Improvesteering wheel manipulationVSAvoidroad surface information
Core Design Contradiction:
Ease of operationVSLoss of information

Solution Approach 1:

The patent inverts the conventional approach by not suppressing road-surface input torque but rather transmitting it to the steering wheel. The control unit allows road-surface input torque to be transmitted while still providing motor assist, enabling drivers to feel road grip and vehicle vibrations through the steering wheel, thus resolving the contradiction between ease of operation and information loss

Inventive Principle:
Principle #13The other way round (Inversion)

Solution Approach 2:

The patent changes the control parameter from complete suppression of road-surface torque to selective transmission. By adjusting the control strategy to transmit road-surface input torque while maintaining motor assist functionality, the system achieves both easy steering operation and preservation of road surface information feedback

Inventive Principle:
Principle #35Parameter changes

2Loss of information

If road-surface input torque is transmitted to the steering wheel, then drivers can feel road grip and vibrations, but steering wheel manipulation becomes harder

Engineering Contradiction:
Improveroad surface informationVSAvoidsteering wheel manipulation
Core Design Contradiction:
Loss of informationVSEase of operation

Solution Approach 1:

The patent merges two functions: motor assist for easy steering and road-surface torque transmission for information feedback. The control unit combines these functions by providing motor assist while simultaneously transmitting road-surface input torque to the steering wheel, achieving both ease of operation and information preservation without compromise

Inventive Principle:
Principle #5Merging (Combining)

3Reliability

If assist compensation amount is calculated using multiple signals, then steering control is improved, but system complexity increases

Engineering Contradiction:
Improvesteering controlVSAvoidcontrol system
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The control unit performs multiple functions using the same hardware components. It calculates assist compensation amounts based on multiple signals (steering wheel torque, motor torque, motor speed) and uses this information for both steering assist control and road-surface torque transmission, achieving improved reliability without proportionally increasing device complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Facilitates easier steering by transmitting road-surface input torque and stabilizing the steering system, allowing drivers to feel road grip and vehicle vibrations, thereby enhancing steering control and reducing resonance frequency variations.

Implementation Method 1

a torque detector detecting torque applied to a torsion bar on the basis of a torsion angle of the torsion bar

Methodology Applied
Scientific EffectTorsion: Torsion Spring

Data Source

PatentUS9764758B2Apparatus and method for controlling electric power steering system
Publication Date: 2017.09.19 DENSO CORP
  • US9764758B2 patent drawing
  • US9764758B2 patent drawing
  • US9764758B2 patent drawing

AI summary

An electric power steering system includes a basic assist amount calculation section calculating a basic assist amount for assisting the manipulation of a steering wheel, and an assist compensation amount calculation section calculating an assist compensation amount for correcting the basic assist amount. The system includes an assist amount correction section calculating a corrected assist amount by correcting the basic assist amount based on the assist compensation amount, and a motor drive section driving a motor using the corrected assist amount. The assist compensation amount calculation section uses a reverse input specification that more transmits the signal components of specific frequency in road-surface input torque, to a steering wheel than in the case of using only the basic assist amount, and calculates the assist compensation amount suitable for a vehicle-state value, such as a steering torque, to suppress variation in the transmission characteristics due to variation of the vehicle-state value.