ESS End-of-Life Forecasting for Battery Replacement Timing

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Solution Overview

Problem

Current methods for determining the end of life (EoL) of electric Energy Storage Systems (ESS) and electric vehicles are inefficient, leading to premature battery cell replacement and suboptimal utilization of ESS capacity.

Innovation Solution

A method and device that determine actions based on forecasted EoL parameters for electric ESS and electric vehicles by comparing ESS and vehicle parameters, allowing for optimization of ESS utilization, such as second-life applications, and adjusting parameters like temperature, power output, and charging to extend ESS life.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If battery cells are under dimensioned to fit current vehicle needs, then vehicle performance is optimized, but battery cells must be replaced before vehicle end-of-life

Engineering Contradiction:
Improvevehicle performanceVSAvoidbattery cell lifetime
Core Design Contradiction:
ProductivityVSDuration of action of stationary object

Solution Approach 1:

The system performs preliminary forecasting of EoL parameters for both the vehicle and battery cells before the actual EoL is reached. By comparing forecasted EoL vehicle parameters with forecasted EoL battery parameters in advance, the system can plan and execute battery replacement or second-life applications at optimal times, preventing premature replacement while ensuring vehicle performance needs are met.

Inventive Principle:
Principle #10Preliminary action

2Duration of action of stationary object

If battery cells are over dimensioned to last the whole vehicle lifetime, then battery replacement is avoided, but ESS capacity is wasted

Engineering Contradiction:
Improvebattery cell lifetimeVSAvoidESS capacity
Core Design Contradiction:
Duration of action of stationary objectVSQuantity of substance

Solution Approach 1:

The system determines optimal battery sizing by forecasting EoL parameters and comparing them with vehicle requirements. This allows using exactly the necessary battery capacity (partial action) rather than over-dimensioning, while still ensuring the battery lasts the vehicle lifetime through optimized utilization strategies and timely replacement or second-life applications.

Inventive Principle:
Principle #16Partial or excessive action

Solution Approach 2:

The system changes key parameters including forecasted EoL capacity, forecasted EoL power, and forecasted EoL energy throughput to determine optimal battery sizing and utilization strategies. By dynamically adjusting these parameters based on forecasts, the system optimizes ESS capacity utilization without wasting resources.

Inventive Principle:
Principle #35Parameter changes

3Duration of action of stationary object

If battery cells are optimized for maximum life, then replacement cost is reduced, but ESS utilization during life is suboptimal

Engineering Contradiction:
ImproveESS lifeVSAvoidESS utilization
Core Design Contradiction:
Duration of action of stationary objectVSProductivity

Solution Approach 1:

The system continuously monitors actual ESS parameters (capacity, power, energy throughput) against forecasted EoL parameters and provides feedback for optimization. This feedback loop enables real-time adjustment of utilization strategies to maximize both ESS life and productivity, preventing suboptimal utilization while extending battery life through informed decision-making.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS12287375B2Device and method for determining an action based on forecasted EoL parameters for an electric ESS and an at least partly electric vehicle
Publication Date: 2025.04.29 VOLVO TRUCK CORP
  • US12287375B2 patent drawing
  • US12287375B2 patent drawing
  • US12287375B2 patent drawing

AI summary

The invention relates to a method performed by a device for determining an action to be taken based on forecasted EoL parameters for an electric ESS and for an at least partly electric vehicle in which the electric ESS is comprised. The device obtains at least one ESS parameter impacted by utilization of the at least one electric vehicle and obtains at least one vehicle parameter impacted by utilization of the at least one electric vehicle. The device determines a forecasted EoL vehicle parameter based on the at least one vehicle parameter and a forecasted EoL ESS parameter based on the at least one ESS parameter. The device compares the forecasted EoL ESS parameter and the forecasted EoL vehicle parameter and determines the action to be taken based on a result of the comparing.