Eutectic Colloidal Crystal via Density Gradient Sedimentation

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Solution Overview

Problem

Current methods fail to produce an aggregate of two or more kinds of opal-type colloidal crystals with fixed positions, limiting their application in optical devices due to variability in optical axis direction and lack of multi-dimensional periodic structures.

Innovation Solution

A method involving the dispersion of colloidal particles with varying sizes in a polymer medium, where the specific gravity of the medium is lower than the particles, causing osmotic pressure differences and attraction, resulting in the formation of eutectic colloidal crystals with fixed positions and varying lattice constants, allowing for controlled diffraction colors and improved mechanical strength.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If colloidal particles are dispersed in a medium with the same specific gravity to maintain suspension, then the colloidal crystals can be kept mobile and easily processed, but the optical axis direction varies due to Brownian movement making application to optical devices difficult

Engineering Contradiction:
ImproveprocessabilityVSAvoidoptical axis stability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent uses density difference between the dispersion medium and colloidal particles to counteract Brownian movement. By making the dispersion medium lighter than the particles, gravitational sedimentation is enhanced and controlled, causing particles to settle at fixed positions rather than moving randomly, thus stabilizing the optical axis while maintaining ease of processing during formation.

Inventive Principle:
Principle #8Anti-weight (Counterweight)

Solution Approach 2:

The patent changes the specific gravity parameter of the dispersion medium to be less than that of the colloidal particles. This parameter change transforms the system from one where Brownian movement dominates (suspended state) to one where controlled sedimentation occurs, fixing particles at specific positions for reliable optical device application.

Inventive Principle:
Principle #35Parameter changes

2Ease of manufacture

If only one type of colloidal crystal is formed to simplify the structure, then the production process is easier, but the optical properties are limited and cannot achieve controlled diffraction colors

Engineering Contradiction:
Improvestructural simplicityVSAvoidoptical property control
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The patent merges multiple types of colloidal crystals with different lattice constants into a single eutectic colloidal crystal structure. This combination allows the system to exhibit multiple diffraction colors and enhanced optical properties while maintaining a unified crystal structure formed through controlled sedimentation of mixed colloidal particles.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent creates a composite colloidal crystal system containing multiple types of colloidal particles with different sizes and densities. This composite structure enables controlled diffraction of different wavelengths of light, achieving versatile optical properties while maintaining structural integrity through the eutectic formation mechanism.

Inventive Principle:
Principle #40Composite materials

3Use of energy by moving object

If colloidal particles are allowed to aggregate freely to form crystals, then the crystal formation is spontaneous and energy-efficient, but the resulting structure lacks fixed positions and multi-dimensional periodic accuracy

Engineering Contradiction:
Improveenergy efficiencyVSAvoidperiodic structure accuracy
Core Design Contradiction:
Use of energy by moving objectVSManufacturing precision

Solution Approach 1:

The patent creates a density gradient in the dispersion medium that establishes equipotential regions for particle settlement. By controlling the specific gravity difference, particles settle to fixed positions where gravitational and buoyant forces balance, forming a stable periodic structure with high manufacturing precision while maintaining energy efficiency through spontaneous sedimentation.

Inventive Principle:
Principle #12Equipotentiality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The eutectic colloidal crystals achieve stable optical properties, resistance to color fading, and enhanced mechanical strength, making them suitable for photonic materials and optical devices.

Implementation Method 1

causing osmotic pressure differences and attraction, resulting in the formation of eutectic colloidal crystals

Methodology Applied
Scientific EffectOsmotic pressure: Osmotic Pressure

Implementation Method 2

varying lattice constants, allowing for controlled diffraction colors

Methodology Applied
Scientific EffectDiffraction: Diffraction

Data Source

PatentUS10675604B2Eutectic colloidal crystal, eutectic colloidal crystal solidified body, and methods for producing them
Publication Date: 2020.06.09 NAGOYA CITY UNIVERSITY
  • US10675604B2 patent drawing
  • US10675604B2 patent drawing
  • US10675604B2 patent drawing

AI summary

[Object] Provided are a “eutectic colloidal crystal” which is an aggregate of plural kinds of colloidal crystals having different lattice constants, a solidified body of the eutectic colloidal crystal, and methods for producing them.[Resolution means] The eutectic colloidal crystal of the present invention contains two or more kinds of colloidal crystals composed of substantially monodispersed colloidal particles having different particle sizes. This eutectic colloidal crystal is obtained by providing a colloidal dispersion of two or more kinds of colloidal particles having different particle sizes, and a polymer which will not substantially adsorb to the colloidal particles (the coefficient of variation in particle size of these colloidal particles is less than 20%) dissolved in a dispersion medium (dispersion preparation process), and allowing the colloidal dispersion to stand (eutectoid process).