EV Battery Management via Relay Switching

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Solution Overview

Problem

Current battery management systems for electric vehicles face inefficiencies in charging and power distribution due to the need for all battery units to be at the same charge level in parallel circuits or to drain together in series circuits, leading to wasted charge and reduced vehicle range.

Innovation Solution

A computer-controlled electric circuit with relay switches that selectively engages and disengages battery units based on charge levels and serial numbers to form a series connection, allowing for iterative replacement and charging of only the necessary units, thereby optimizing power distribution and reducing waste.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If all battery units form a parallel circuit to maintain same charge level, then charging management is simplified, but all batteries must be charged simultaneously causing inconvenience and wasted charge losses

Engineering Contradiction:
Improvecharging managementVSAvoidcharge losses
Core Design Contradiction:
Ease of operationVSLoss of energy

Solution Approach 1:

The battery system is segmented into multiple independent battery units, each with individual charge level monitoring and control. This allows selective charging of specific units based on their charge levels, rather than charging all units simultaneously, thereby reducing energy waste and improving charging flexibility.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The circuit configuration dynamically switches between parallel and series connections based on operational needs and charge levels. The system adapts its configuration in real-time, allowing batteries to be charged independently when in parallel mode and discharged together when in series mode, optimizing both ease of operation and energy efficiency.

Inventive Principle:
Principle #15Dynamics

2Power

If all battery units form a series circuit to drain together, then power delivery is optimized, but all batteries must be charged at the same time causing great inconvenience

Engineering Contradiction:
Improvepower deliveryVSAvoidcharging time
Core Design Contradiction:
PowerVSLoss of time

Solution Approach 1:

The battery system is divided into independently controllable units that can be managed separately. This segmentation enables selective charging of individual units or subsets of units, allowing charging operations to be performed at different times rather than requiring simultaneous charging of all units, thus reducing time loss and inconvenience.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system implements periodic switching between charging and discharging cycles for different battery units. While some units are discharged in series to provide power, other units can be charged independently, creating a periodic action pattern that optimizes both power delivery and charging efficiency over time.

Inventive Principle:
Principle #19Periodic action

3Duration of action of moving object

If battery swapping is used to overcome charge depletion, then continuous operation is maintained, but there are wasted charge losses and loss of potential range after swapping

Engineering Contradiction:
Improvecontinuous operationVSAvoidcharge losses
Core Design Contradiction:
Duration of action of moving objectVSLoss of energy

Solution Approach 1:

The system performs preliminary charging of battery units independently before they are needed for operation. By maintaining a pool of pre-charged battery units with different charge levels, the system can swap units proactively rather than reactively, avoiding the energy losses associated with emergency swapping and ensuring continuous operation without waste.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

Instead of discarding partially charged batteries during swapping, the system recovers and retains these units for future use. The multi-level charge management system ensures that batteries at various charge levels are preserved and reused, maximizing the potential range and reducing energy waste from discarded charge capacity.

Inventive Principle:
Principle #34Discarding and recovering

4Length of moving object

If multiple battery units are used to extend vehicle range, then driving distance is increased, but charging infrastructure requirements increase and charging becomes more complex

Engineering Contradiction:
Improvevehicle rangeVSAvoidcharging system complexity
Core Design Contradiction:
Length of moving objectVSDevice complexity

Solution Approach 1:

The system uses partial charging actions on subsets of battery units rather than requiring full charging of all units simultaneously. This partial action approach extends vehicle range through multiple smaller charging operations, reducing the immediate demand on charging infrastructure while maintaining extended range capability through cumulative charge capacity.

Inventive Principle:
Principle #16Partial or excessive action

Data Source

PatentUS10790548B1Method and system for managing the usage of a plurality of battery units to power an electric vehicle
Publication Date: 2020.09.29 JALAN DEVANSH M
  • US10790548B1 patent drawing
  • US10790548B1 patent drawing
  • US10790548B1 patent drawing

AI summary

The invention provides a method and system for managing the usage of a plurality of battery units (102a-102n) to power an electric vehicle using a computer-controlled electric circuit (110). To start with, a computer (104) selects two or more battery units from a plurality of battery units to form a series connection as the initial set of battery units to power the electric vehicle. The computer (104) then identifies one or more battery units from the initial set of battery units to be replaced based on a pre-determined discharge level, a malfunction or a disconnection of the one or more battery units. The computer (104) then identifies one or more replacement battery units and hands over energy flow from the one or more battery units to be replaced to the one or more replacement battery units by controlling a plurality of relay switches (112a-112n) in an iterative/recursive manner.