EV Charging Station Docking Management with Sensor Feedback

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Solution Overview

Problem

User inattentiveness and misuse of electric charging stations lead to docking failures, resulting in damage to charging interfaces due to exposure to the environment and risk of being run over, as users often fail to properly return the charging interface to the base station.

Innovation Solution

The implementation of intelligent electric charging stations equipped with proximity sensors, such as RFID, BLE, ultrasonic, and photosensors, that detect docking events and failures by applying logical docking rulesets, which include time-based and orientation criteria, and execute remediating actions like alert messages and vehicle control to prevent damage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the charging interface is left on the ground near the base station, then the user can easily access it, but the charging interface is subject to being run over or otherwise damaged by a vehicle

Engineering Contradiction:
Improveaccessibility of charging interfaceVSAvoiddamage risk from vehicle
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The patent introduces a docking station as an intermediary structure between the charging interface and the ground. The docking station provides a designated docking area with visual indicators that guide users to place the charging interface in a safe, elevated position rather than directly on the ground, thereby reducing damage risk while maintaining accessibility

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent implements visual indicators (lights, markings) on the docking station that prepare and guide users in advance about where to dock the charging interface. This preliminary guidance ensures users place the interface in the correct safe position before any potential vehicle movement occurs

Inventive Principle:
Principle #10Preliminary action

2Ease of operation

If the charging interface is exposed to the ambient environment, then it remains accessible, but it results in damage to the charging interface due to exposure to elements such as water

Engineering Contradiction:
Improveavailability of charging interfaceVSAvoidenvironmental damage
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The patent employs a docking station structure that provides a protected environment for the charging interface when docked. The docking station acts as a protective enclosure or shelter that shields the interface from environmental elements like water while keeping it accessible during charging operations

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The docking station serves as an intermediary protective structure between the charging interface and the ambient environment. It provides a controlled micro-environment that protects the interface from water and other elements while maintaining functionality

Inventive Principle:
Principle #24Intermediary (Mediator)

3Device complexity

If users are not monitored for proper docking, then the system remains simple, but docking failures occur resulting in damage to the charging interface

Engineering Contradiction:
Improvesimplicity of docking systemVSAvoiddocking success rate
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent implements a monitoring system with visual indicators (LED lights) that provide immediate feedback to users about docking status. The system detects whether the charging interface is properly docked through sensors and communicates this information through colored lights or displays, enabling users to correct improper docking before damage occurs

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The docking station performs self-monitoring and provides automated guidance through visual indicators. The system independently detects docking status and communicates requirements to users without needing complex external monitoring, allowing the system to protect itself through automated feedback mechanisms

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively reduces docking failures by ensuring proper return of the charging interface to the base station, preventing damage and ensuring user awareness through alert messages and vehicle control, thereby extending the lifespan of charging station components and enhancing safety.

Implementation Method 1

proximity sensors, such as RFID

Methodology Applied
Scientific EffectRFID (Radio Frequency Identification):

Implementation Method 2

proximity sensors, such as RFID, BLE

Methodology Applied
Scientific EffectBLE (Bluetooth Low Energy):

Implementation Method 3

proximity sensors, such as RFID, BLE, ultrasonic

Methodology Applied
Scientific EffectUltrasonic: Ultrasound

Implementation Method 4

proximity sensors, such as RFID, BLE, ultrasonic, and photosensors

Methodology Applied
Scientific EffectPhotosensor: Photoelectric Effect

Data Source

PatentUS11247578B2Electric charging stations with docking management and methods of use
Publication Date: 2022.02.15 FORD GLOBAL TECH LLC
  • US11247578B2 patent drawing
  • US11247578B2 patent drawing
  • US11247578B2 patent drawing

AI summary

Electric charging stations with docking management and methods of use are disclosed herein. An example system can include a base station providing electrical power, a charging interface configured to couple with a charging port of a vehicle and a cradle of the base station, a controller associated with at least one of the base station, the charging interface, or combinations thereof, the controller configured to execute a docking ruleset to determine when a docking failure occurs between the charging interface and the cradle of the base station and execute a remediating action in response to the docking failure.