EV Charging Station Dynamic Power Scheduling

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

The existing electric vehicle charging infrastructure does not effectively manage the load factor of AC-DC converters, leading to inefficiencies as the AC-DC converter's load factor is often lower than optimal due to the fixed design of AC-DC and DC-DC converters, resulting in underutilization of charging capacity.

Innovation Solution

An electric vehicle charging station with a control device that schedules AC-DC power to DC-DC converters using a managing algorithm, allowing for dynamic power distribution across a DC-bus, ensuring the sum of DC-DC capabilities exceeds AC-DC capabilities, thereby increasing the AC-DC converter's load factor and optimizing power usage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If AC-DC converters are designed with fixed power capacity to match DC-DC converter requirements, then the system ensures sufficient power supply capability, but the AC-DC converter's load factor decreases and charging capacity is underutilized

Engineering Contradiction:
Improvepower supply capabilityVSAvoidAC-DC converter load factor
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent implements dynamic power allocation where the AC-DC converter's power distribution to multiple DC-DC converters is not fixed but dynamically adjusted based on real-time charging demands. The control device continuously monitors the output power requests from multiple DC-DC converters and dynamically schedules the AC-DC power distribution, allowing the system to adapt to varying load conditions and maximize the utilization of AC-DC converter capacity.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The AC-DC converter is designed to serve multiple DC-DC converters simultaneously through a common DC-bus, making it a multi-functional power source. Instead of dedicating one AC-DC converter to a single DC-DC converter, the system allows one AC-DC converter to dynamically serve multiple downstream converters based on demand, increasing overall system efficiency and load factor.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If AC-DC converter capacity is increased to handle peak demand, then power supply reliability improves, but system complexity and converter size increase

Engineering Contradiction:
Improvepower supply reliabilityVSAvoidconverter size
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent merges multiple DC-DC converters into a common electrical architecture sharing a single AC-DC converter through a DC-bus. This consolidation allows the system to handle peak demand from multiple converters without requiring each converter to have dedicated AC-DC capacity, thereby reducing overall system complexity and converter size while maintaining reliability through dynamic power sharing.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The system uses dynamic power scheduling to allocate AC-DC converter capacity to multiple DC-DC converters based on real-time needs. This dynamic allocation allows the system to handle peak demand reliably without over-provisioning the AC-DC converter capacity, optimizing the balance between reliability and device size.

Inventive Principle:
Principle #15Dynamics

3Productivity

If multiple AC-DC converters are used to supply multiple DC-DC converters, then power distribution capability increases, but system complexity and cost increase

Engineering Contradiction:
Improvepower distribution capabilityVSAvoidsystem complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The system implements a universal power distribution architecture where a single AC-DC converter serves multiple DC-DC converters through a common DC-bus. This multi-functional setup increases power distribution capability without proportionally increasing the number of AC-DC converters, thereby reducing system complexity and cost while maintaining high productivity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentEP3920356A1Electric vehicle charging station
Publication Date: 2021.12.08 ABB E-MOBILITY BV
  • EP3920356A1 patent drawingFigure 1~2
  • EP3920356A1 patent drawingFigure 3
  • EP3920356A1 patent drawing

AI summary

The present invention is concerned with an electric vehicle charging station (10), comprising an electric power interface (20), configured for receiving electrical power from an electric power source, a plurality of AC-DC-voltage converters (30), electrically supplied by the electric power source (20); wherein each AC-DC-voltage converter (30) comprises an AC-DC-power capability relating to a maximal possible AC-DC-power provided by the AC-DC-voltage converter (30), a plurality of DC-DC-voltage converters (40), electrically supplied by the plurality of AC-DC-voltage converters (30) over at least one DC-bus (50); wherein each DC-DC-voltage converter (40) comprises a DC-DC-power capability relating a possible DC-DC-power provided by the DC-DC-voltage converter (40), a plurality of charging terminals (60), configured for charging an electric vehicle (EV); wherein each DC-DC-voltage converter (40) provides electric power to one charging terminal (60), a control device (70), configured for scheduling the AC-DC-power of the plurality of AC-DC-voltage converters (30) to the plurality of DC-DC-voltage converters (40) based on a managing algorithm, and a communication channel (71), connecting the plurality of AC-DC-voltage converters (30) and the plurality of DC-DC-voltage converters (40) with the control device (70), wherein a sum of the DC-DC-capabilities of the plurality of DC-DC-voltage converters (40) is equal or higher than a sum of the AC-DC-power capabilities of the plurality of AC-DC-voltage converters (30), wherein the control device (70) is configured for determining the AC-DC-power capability of the plurality of AC-DC-voltage converters (30) and an output power, requested by the plurality of charging terminals (60) over the communication channel (71) and wherein the managing algorithm uses the determined AC-DC-power capability and the requested output power.