EV Charging Metering with Session-to-Session Energy Verification

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Solution Overview

Problem

Charging devices, especially EV charging devices, face challenges in ensuring the accuracy and reliability of energy metering due to technical malfunctions, hacking, and software bugs, which can lead to incorrect billing.

Innovation Solution

A method involving a monitoring unit that compares the start and stop total energy levels of consecutive charging sessions to detect any discrepancies, using metering units to accumulate energy data and ensuring that all energy delivered during a session is accurately traced and recorded, with the monitoring unit capable of interrupting energy flow if errors are detected.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Extent of automation

If a charging device uses software to control metering and charging sessions, then the device can operate automatically and efficiently, but the system becomes vulnerable to software bugs, hacking, and corruption that can compromise metering accuracy

Engineering Contradiction:
Improveautomatic charging session controlVSAvoidmetering accuracy
Core Design Contradiction:
Extent of automationVSReliability

Solution Approach 1:

The patent introduces a monitoring unit as an intermediary component that independently verifies the metering data from the software-controlled metering unit. This monitoring unit acts as a mediator between the software control system and the billing system, checking whether the metered energy values are realistic and consistent with physical constraints, thereby protecting against software bugs and hacking while maintaining automation.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The monitoring unit continuously monitors the metering data and provides feedback on the plausibility of energy values. When anomalies are detected (such as impossible energy flows or inconsistencies between metering units), the system generates alerts and can prevent billing, creating a feedback loop that maintains metering reliability without reducing automation.

Inventive Principle:
Principle #23Feedback

2Reliability

If the system monitors and compares energy levels between consecutive charging sessions, then metering reliability is improved, but the complexity of the system increases due to additional monitoring requirements

Engineering Contradiction:
Improvemetering reliabilityVSAvoidmonitoring system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The monitoring unit performs preliminary checks on metering data before billing is processed. By verifying the plausibility of energy values in advance and comparing start and stop total energy levels between consecutive sessions, the system detects anomalies early without requiring complex post-processing or additional hardware during charging sessions.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The monitoring function is segmented into distinct verification tasks: checking individual metering unit readings, comparing consecutive session totals, validating energy flow directions, and verifying consistency with charging parameters. This segmentation allows the monitoring system to achieve high reliability through multiple simple checks rather than one complex verification mechanism.

Inventive Principle:
Principle #1Segmentation

3Measurement precision

If the monitoring unit compares start and stop total energy levels of consecutive charging sessions, then detection of wrong energy levels is improved, but the time required for verification increases

Engineering Contradiction:
Improveenergy level detection accuracyVSAvoidverification time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The monitoring unit performs preliminary comparisons of total energy levels between consecutive charging sessions as part of the standard verification process. By checking whether the stop total energy level of one session matches the start total energy level of the next session, the system achieves high measurement precision in detecting wrong energy levels without requiring extended verification time, as this comparison is integrated into the normal billing verification workflow.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS20230406145A1Method for Metering a Charging Device, Charging Device, Computer Program Element and Computer Readable Medium
Publication Date: 2023.12.21 ABB E-MOBILITY BV
  • US20230406145A1 patent drawing
  • US20230406145A1 patent drawing

AI summary

A method for energy metering of a charging device, in particular an EV charging device, includes metering an energy level by at least one meter unit during a charging session; monitoring a total energy level of the at least one meter unit with a monitoring unit at least in between two consecutive charging sessions and break/interrupt energy transfer when non-intentional energy transfer is detected; and comparing a start total energy level of a new charging session with a stop total energy level of a previous charging session.