EV Charging Station Heat Recovery Through Remote Air Ducting

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Solution Overview

Problem

Current electric vehicle charging systems waste heat energy by exhausting it into the atmosphere, offering opportunities for increased efficiency and cost savings by harnessing this waste heat for useful work.

Innovation Solution

The system redirects heat from the charging station components to either air or coolant, which is then directed to a remote location for use, such as heating bus stops or melting snow/ice, rather than being wasted.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If heat is exhausted into the atmosphere to cool charging station components, then cooling effectiveness is maintained, but energy is wasted

Engineering Contradiction:
Improvewaste heatVSAvoidcooling system energy consumption
Core Design Contradiction:
Loss of energyVSUse of energy by stationary object

Solution Approach 1:

The patent captures waste heat from charging station components that would otherwise be exhausted into the atmosphere and redirects it through ducts to heat nearby buildings or facilities. This converts the harmful waste heat into a beneficial resource, simultaneously reducing energy loss and eliminating the need for separate heating systems in adjacent structures.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

2Loss of energy

If waste heat is harnessed for useful work, then energy efficiency increases, but system complexity increases

Engineering Contradiction:
Improveheat energy recoveryVSAvoidheat redirection system
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent combines the cooling function of the charging station with a heat recovery function by integrating ductwork that captures hot air from the cooling process and redirects it to nearby buildings. This merging of functions allows the system to simultaneously cool its own components and provide heating to adjacent structures, reducing overall system complexity compared to having separate cooling and heating systems.

Inventive Principle:
Principle #5Merging (Combining)

3Productivity

If heat is redirected to remote locations, then energy utilization improves, but infrastructure requirements increase

Engineering Contradiction:
Improveenergy utilization efficiencyVSAvoidduct and infrastructure system
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent uses ducts as intermediary structures to transport hot air from the charging station components to remote locations such as nearby buildings or facilities. These ducts serve as the connecting medium that enables heat transfer over distance, allowing the system to utilize waste heat effectively while maintaining a manageable infrastructure through standardized ductwork installation.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances efficiency by utilizing waste heat for heating purposes, reducing energy consumption and operational costs while maintaining effective cooling of charging station components.

Implementation Method 1

transferring heat from the components in the console to air flowing through the console to form heated air

Methodology Applied
Scientific EffectConvection: Convection

Implementation Method 2

transferring heat from the one or more components in the console to a coolant flowing through the console

Methodology Applied
Scientific EffectConvection: Convection

Data Source

PatentUS9260025B1Harnessing heat during electric vehicle charging
Publication Date: 2016.02.16 PROTERRA OPERATING CO INC
  • US9260025B1 patent drawing
  • US9260025B1 patent drawing
  • US9260025B1 patent drawing

AI summary

A method of operating an electric vehicle charging station. The charging station may include a console housing components configured to receive current from an electric grid and convert the current to a form adapted to be received by the electric vehicle. The method may include transferring heat from the components in the console to air flowing through the console to form heated air, and directing the heated air from the console into a duct fluidly coupled to the console. The method may further include exhausting the heated air from the duct to a location remote from the console.