Electric Vehicle Charging Station With Isolated Electrodes

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Solution Overview

Problem

Current electric vehicle charging systems face limitations in power delivery due to single point contacts, leading to contact resistance imbalances and overheating, which reduces operational efficiency by decreasing charge current and increasing charging time.

Innovation Solution

The implementation of a charging station with multiple pairs of isolated charging electrodes and chargers, allowing independent power output control to each pair, thereby distributing current flow and reducing overheating risks.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If parallel paths are used to deliver power to alleviate single point contact limitations, then power delivery capability is improved, but contact resistance imbalance causes current flow imbalance and overheating

Engineering Contradiction:
Improvepower delivery capabilityVSAvoidoverheating
Core Design Contradiction:
PowerVSObject-affected harmful factors

Solution Approach 1:

The charging system is segmented into multiple independent charger modules (first charger, second charger, etc.), each handling a separate parallel power delivery path. This segmentation allows independent control and monitoring of each path, preventing current imbalance and overheating while maintaining high power delivery capability through aggregated parallel paths

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system implements monitoring of temperature and current through each contact point in real-time. Based on this feedback, the control system dynamically adjusts the charge current distribution across parallel paths to prevent overheating while maximizing power delivery. The feedback mechanism ensures safe operation by decreasing overall charge current when temperature or current thresholds are approached

Inventive Principle:
Principle #23Feedback

2Object-affected harmful factors

If charge current is decreased to prevent overheating, then overheating is avoided, but charging time increases and operational efficiency decreases

Engineering Contradiction:
Improveoverheating preventionVSAvoidcharging time
Core Design Contradiction:
Object-affected harmful factorsVSLoss of time

Solution Approach 1:

The system maintains continuous optimal charging by using multiple parallel paths that can operate simultaneously at safe current levels. Instead of reducing overall current, the continuity principle is achieved by distributing current across multiple independent paths, each operating within safe thermal limits, thereby maintaining high total power transfer without overheating

Inventive Principle:
Principle #20Continuity of useful action

Solution Approach 2:

By segmenting the charging system into multiple independent charger modules operating in parallel, the system achieves high total current delivery while each individual path operates at safe current levels. This segmentation allows the overall charging process to proceed quickly without any single contact point overheating

Inventive Principle:
Principle #1Segmentation

3Device complexity

If single point contacts are used in charging systems, then system complexity is reduced, but power delivery capability is limited

Engineering Contradiction:
Improvesystem complexityVSAvoidpower delivery capability
Core Design Contradiction:
Device complexityVSPower

Solution Approach 1:

The system merges multiple independent charger modules into a unified charging station that operates as a single integrated system. Each module maintains its simplicity with single point contacts, but their combination through parallel connection achieves high power delivery capability while preserving the simplicity of individual components

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS10906413B2Charging system including operatively independent chargers for an electric vehicle
Publication Date: 2021.02.02 PROTERRA OPERATING CO INC
  • US10906413B2 patent drawing
  • US10906413B2 patent drawing
  • US10906413B2 patent drawing

AI summary

A charging station for charging an electric vehicle may include a first pair of charging electrodes electrically connected to a first charger and a second pair of charging electrodes electrically connected to a second charger electrically isolated from the first charger. The first pair charging electrodes may be configured to make contact with and provide power to a first pair of charge-receiving electrodes of the electric vehicle, and the second pair charging electrodes may be configured to make contact with and provide power to the first pair of charge-receiving electrodes of the electric vehicle.