EV Wireless Charging Pad Alignment Using Sensor-Guided Steering

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Solution Overview

Problem

Existing wireless charging systems for electric vehicles face challenges in efficiently aligning wireless power transmission and reception pads during driving, leading to power waste and user inconvenience due to varying pad locations among vehicle models and difficulty in visual alignment, which is exacerbated by the large size of the pads and inefficient power consumption.

Innovation Solution

A method and system for automatically aligning wireless power transmission and reception pads using various sensors in the electric vehicle, including cameras, LiDAR, and ultrasonic sensors, to adaptively adjust longitudinal and lateral positions relative to a wireless power transmission pad during driving, optimizing alignment for efficient charging.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If the size of the wireless power transmission pad is greatly increased to improve alignment tolerance, then the alignment efficiency is improved, but the cost and power consumption increase excessively

Engineering Contradiction:
Improvealignment efficiencyVSAvoidpower consumption
Core Design Contradiction:
Measurement precisionVSLoss of energy

Solution Approach 1:

The system performs preliminary alignment actions before the vehicle reaches the charging position. The control unit calculates the offset between the vehicle's reception pad and the transmission pad in advance, and adjusts the steering angle proactively to ensure proper alignment when the vehicle arrives at the charging position, avoiding the need for oversized pads

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system continuously monitors the vehicle's position relative to the transmission pad using sensors (cameras, LiDAR, ultrasonic sensors) and adjusts the steering angle in real-time based on the detected offset. This closed-loop feedback control ensures accurate alignment with a properly sized transmission pad, eliminating the need to increase pad size for alignment tolerance

Inventive Principle:
Principle #23Feedback

2Ease of manufacture

If the wireless power reception pad is mounted on one side of the lower part of the vehicle, then the installation is simplified, but visual alignment during driving becomes difficult

Engineering Contradiction:
Improveinstallation simplicityVSAvoidvisual alignment
Core Design Contradiction:
Ease of manufactureVSEase of operation

Solution Approach 1:

The system introduces an intermediary alignment marker positioned at the same location as the reception pad on the vehicle. This marker is visible to the driver and serves as a visual guide for alignment, while the actual reception pad remains mounted in its original simplified position on the lower part of the vehicle

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system replaces manual visual alignment with an automated optical detection and steering control system. Sensors (cameras, LiDAR) detect the transmission pad's position, and the control unit automatically adjusts the steering angle, eliminating the need for driver visual alignment while maintaining the simplified pad mounting position

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Measurement precision

If automatic alignment using sensors and control systems is implemented, then alignment precision is improved, but device complexity increases

Engineering Contradiction:
Improvealignment precisionVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system uses existing multi-functional vehicle components for alignment purposes. The steering system, originally designed for vehicle direction control, is also used for alignment. Existing sensors (cameras, LiDAR, ultrasonic sensors) designed for other functions are repurposed for detecting the transmission pad's position, reducing the need for additional dedicated components

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system merges the alignment function with the existing steering control system. The control unit integrates alignment calculations with the vehicle's existing steering mechanics, combining multiple functions (alignment, steering control, position detection) into a unified system rather than adding separate alignment mechanisms

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach minimizes power waste and user inconvenience by ensuring optimal alignment of wireless charging pads, allowing for effective charging during temporary stops, thereby improving the driving distance of electric vehicles.

Implementation Method 1

electric energy is transmitted to the wireless charging reception pad of the vehicle through electromagnetic induction or electromagnetic resonance to charge the battery provided in the vehicle

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

electric energy is transmitted to the wireless charging reception pad of the vehicle through electromagnetic induction or electromagnetic resonance to charge the battery provided in the vehicle

Methodology Applied
Scientific EffectElectromagnetic resonance: Resonance

Implementation Method 3

A method and system for automatically aligning wireless power transmission and reception pads using various sensors in the electric vehicle, including cameras, LiDAR, and ultrasonic sensors

Methodology Applied
Scientific EffectLIDAR: LIDAR

Data Source

PatentEP4201734B1Macroscopic alignment method for wireless charging of electric vehicle and apparatus and system therefor
Publication Date: 2026.03.11 HYUNDAI MOBIS CO LTD
  • EP4201734B1 patent drawingFigure 1
  • EP4201734B1 patent drawingFigure 2
  • EP4201734B1 patent drawingFigure 3

AI summary

An alignment method for wireless charging of an electric vehicle includes identifying presence of a wireless power transmission pad during driving, estimating a distance to the wireless power transmission pad, performing a macroscopic alignment procedure according to the distance, and performing wireless charging based on the macroscopic alignment procedure being completed.