Electric Vehicle Direction Detection via Motor Torque Analysis

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Solution Overview

Problem

Modern automotive systems require accurate determination of a vehicle's direction of movement for advanced features like automatic parallel parking and emergency braking, but existing methods are inadequate in providing reliable and precise direction sensing, especially in varying operational modes.

Innovation Solution

A system utilizing motor shaft speed sensors, wheel speed sensors, and a control unit with state flags to determine the direction of movement by analyzing the product of motor shaft speed and torque, and gear position, allowing for accurate detection in motoring, generating, drive, reverse, and neutral gears.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If wheel speed sensors and motor shaft speed sensors are used to determine vehicle direction, then measurement capability is improved, but reliability deteriorates due to ambiguous readings in different operational modes

Engineering Contradiction:
Improvedirection detection precisionVSAvoiddetection reliability
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The system changes the interpretation parameters based on operational mode. By detecting whether the vehicle is in motoring or generating mode (using torque and speed sign analysis), the system adapts the direction determination logic accordingly. This resolves the ambiguity where the same sensor readings could indicate different actual directions depending on the operational mode.

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If multiple sensors and complex algorithms are used to improve direction detection accuracy, then measurement precision is improved, but device complexity increases

Engineering Contradiction:
Improvedirection detection precisionVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The existing motor shaft speed sensor and torque sensor, originally designed for other purposes, are utilized to also determine vehicle direction. The control unit leverages data already being collected for motor control (speed and torque measurements) and adds direction detection functionality without requiring separate dedicated sensors or complex additional hardware.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The motor shaft speed sensor and torque sensor serve multiple functions: they provide data for both traditional motor control operations and for determining vehicle direction of movement. This multi-functionality approach allows the system to achieve enhanced direction detection capability while avoiding the complexity of adding dedicated direction sensing hardware.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If the system must distinguish between motoring and generating modes to accurately detect direction, then reliability is improved, but the complexity of determining operational mode increases

Engineering Contradiction:
Improvedetection reliabilityVSAvoidcontrol logic complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system replaces complex mechanical or hardware-based mode detection mechanisms with electronic/software-based analysis. By using the control unit to analyze the signs and relationships of torque and speed data already available from sensors, the system determines operational mode through computational logic rather than additional mechanical sensors or complex hardware circuits.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentEP3227136B1Electric vehicle moving direction detection
Publication Date: 2022.12.07 ROBERT BOSCH GMBH
  • EP3227136B1 patent drawingFigure 1
  • EP3227136B1 patent drawingFigure 2
  • EP3227136B1 patent drawingFigure 3

AI summary

A method and system is provided for determining a direction of movement of an electric vehicle. The method and system includes determining the direction of rotation and the direction of torque of a motor shaft, determining an operating gear of the vehicle,and determining a previous direction of movement of the vehicle. The method and system then determines if the vehicle is moving forward or backwards. The method and system also determines whether the vehicle is motoring (i.e., converting electric power to mechanical power) or generating (i.e., converting mechanical power into electric power).