Electric Vehicle Motor Control for ABS Stability

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Solution Overview

Problem

In electric vehicles, coordinated control between the brake control device and the electric motor is challenging when abnormalities occur in the control system, leading to instability and potential wheel locking, which affects steering stability.

Innovation Solution

A control apparatus that includes an electric motor controlled to a power running state with a predetermined torque, slip determining means to assess wheel slipping, and motor control means to prohibit regenerative braking when abnormalities are detected, ensuring the electric motor operates within safe torque limits.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If regenerative braking is used during ABS control, then energy recovery is improved, but vehicle stability deteriorates due to wheel locking

Engineering Contradiction:
Improveenergy recoveryVSAvoidvehicle stability
Core Design Contradiction:
Use of energy by moving objectVSStability of the object's composition

Solution Approach 1:

The control apparatus applies preliminary anti-action by detecting the operational state of the brake control device and proactively prohibiting regenerative braking when abnormalities are detected. This prevents the harmful effect of wheel locking before it occurs, ensuring vehicle stability is maintained while still allowing energy recovery during normal operation

Inventive Principle:
Principle #9Preliminary anti-action

Solution Approach 2:

The control apparatus uses feedback by continuously monitoring the operational state of the brake control device and adjusting the regenerative braking control accordingly. When the brake control device is operating normally, regenerative braking is permitted; when abnormalities are detected, regenerative braking is prohibited, creating a closed-loop control system that maintains vehicle stability

Inventive Principle:
Principle #23Feedback

2Stability of the object's composition

If coordinated control between brake control device and electric motor is implemented, then vehicle behavior stability is improved, but system complexity increases when abnormalities occur

Engineering Contradiction:
Improvevehicle behavior stabilityVSAvoidcontrol system complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The control apparatus applies segmentation by dividing the control logic into distinct functional modules: a detection unit that monitors the operational state of the brake control device, and a control unit that executes different control strategies based on the detection results. This modular approach manages system complexity by separating concerns while maintaining coordinated control for vehicle stability

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The control apparatus uses dynamics by adapting the control strategy based on the operational state of the brake control device. The system dynamically switches between permitting and prohibiting regenerative braking according to real-time conditions, allowing the control system to remain simple under normal conditions while maintaining stability when abnormalities occur

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach stabilizes vehicle behavior by preventing regenerative braking during abnormalities, maintaining vehicle stability and improving steering stability by controlling the electric motor to a power running torque that prevents wheel locking.

Implementation Method 1

the electric motor is operated as a power generator during vehicle braking such that the vehicle is braked using a regenerative torque generated by the electric motor

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

a friction brake such as a disk brake alongside the regenerative brake

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentUS8886375B2Control apparatus for electric vehicle
Publication Date: 2014.11.11 SUBARU CORP
  • US8886375B2 patent drawing
  • US8886375B2 patent drawing
  • US8886375B2 patent drawing

AI summary

When a diagnosis result of an ABS control system is normal, a determination is made as to whether or not to execute ABS control based on a slip ratio of a vehicle wheel, whereupon motor torque control is executed based on an operational state of an ABS. In other words, when ABS control is not executed, the motor-generator is controlled to a regenerative state, and when ABS control is executed, the motor-generator is controlled to a power running state. When the diagnosis result of the ABS control system is abnormal, on the other hand, regenerative braking by the motor-generator is prohibited immediately and the motor-generator is controlled to the power running state.