EV Stability Torque Control for Sudden Road Slope Changes

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Solution Overview

Problem

Existing vehicle systems with electric motors face challenges in maintaining riding comfort during sudden slope changes, as conventional torque control methods can lead to instability, such as front-wheel slip or insufficient driving force, due to delayed slope estimation and restrictive control measures that deteriorate overall performance.

Innovation Solution

A vehicle stability control method that determines sudden slope changes using navigation and ADAS information, allowing for real-time correction of stability control torque through a hybrid control unit, which adjusts torque limits and gains to compensate for pitching motions, thereby enhancing riding comfort and stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If conventional torque control methods are used during sudden slope changes, then the control system remains simple and responsive, but riding comfort deteriorates due to vehicle body instability and pitching motions

Engineering Contradiction:
Improvecontrol responsivenessVSAvoidvehicle body stability
Core Design Contradiction:
Ease of operationVSStability of the object's composition

Solution Approach 1:

The system performs preliminary slope determination using navigation information and ADAS before the vehicle actually encounters the slope change. By predicting the upcoming slope change and preparing appropriate torque control strategies in advance, the system can smoothly transition into corrected torque control when the slope change occurs, thereby maintaining both responsiveness and stability during sudden slope transitions.

Inventive Principle:
Principle #10Preliminary action

2Stability of the object's composition

If stability control torque is corrected for sudden slope changes, then riding comfort improves, but control complexity increases due to additional correction sections and torque adjustments

Engineering Contradiction:
Improveriding comfortVSAvoidcontrol system complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The control correction is segmented into specific correction sections based on the determined slope change points. The controller applies torque correction only within these defined correction sections rather than continuously, which limits the complexity to specific time intervals and spatial regions. This segmented approach allows the system to maintain simplicity in non-correction periods while providing enhanced stability when needed.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The torque control parameters are dynamically adjusted based on the determined correction section and actual vehicle state. The correction magnitude and duration are not fixed but adapt to the specific slope change characteristics and real-time vehicle conditions, allowing the system to optimize performance while avoiding unnecessary complexity in normal operating conditions.

Inventive Principle:
Principle #15Dynamics

3Loss of time

If slope determination is performed in advance using navigation and ADAS, then response time to slope changes improves, but system complexity increases due to integration of multiple sensing systems

Engineering Contradiction:
Improveslope detection timeVSAvoidsensing system integration
Core Design Contradiction:
Loss of timeVSDevice complexity

Solution Approach 1:

The system leverages the multi-functionality of existing navigation and ADAS components, which already perform functions like road map matching, lane recognition, and environmental sensing. By reusing these existing sensors and processing capabilities for slope determination purposes, the system achieves early slope detection without requiring dedicated additional sensing hardware, thereby minimizing the increase in system complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS12122247B2Vehicle equipped with electric motor and stability control method therefor
Publication Date: 2024.10.22 HYUNDAI MOTOR CO LTD
  • US12122247B2 patent drawing
  • US12122247B2 patent drawing
  • US12122247B2 patent drawing

AI summary

A method of controlling stability of a motorized vehicle having an electric motor as a drive source includes determining a slope of a road ahead, when sensing a sudden slope change point as a result of determination, determining a correction section based on the sudden slope change point, and correcting stability control torque in the correction section to compensate for motion of the vehicle body due to a change in the slope of the road using a pitching motion of the vehicle body caused by the torque of the electric motor.