EV Wheel Radius and Motor Control for Lower Axial Friction

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Solution Overview

Problem

Current automotive designs do not adequately address fuel efficiency, particularly in wheel design, leading to significant energy losses due to axial friction, which limits the distance an electric car can travel for a given battery charge.

Innovation Solution

The use of larger diameter wheels, with a radius at least 20% greater than standard wheels, combined with advanced motor control systems and electronic steering, to optimize torque distribution and reduce friction energy loss, allowing for greater travel distance on a single charge.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If standard sized wheels are used, then the vehicle structure is compact and easier to manufacture, but axial friction increases and reduces travel distance

Engineering Contradiction:
Improveenergy efficiencyVSAvoidaxial friction loss
Core Design Contradiction:
Use of energy by moving objectVSLoss of energy

Solution Approach 1:

The patent changes the critical parameter of wheel radius from standard size to at least 20% larger than standard. This parameter change directly reduces axial friction and increases the distance traveled per unit of energy, resolving the contradiction between energy efficiency and energy loss.

Inventive Principle:
Principle #35Parameter changes

2Duration of action of moving object

If larger diameter wheels are used, then axial friction is reduced and travel distance is increased, but vehicle complexity and manufacturing difficulty increase

Engineering Contradiction:
Improvetravel distanceVSAvoidwheel system complexity
Core Design Contradiction:
Duration of action of moving objectVSDevice complexity

Solution Approach 1:

The patent applies local quality by making only the wheels larger while keeping other vehicle components standard size. This localized change achieves the benefit of reduced axial friction and increased travel distance without requiring a complete redesign of the entire vehicle system, thereby limiting the increase in complexity.

Inventive Principle:
Principle #3Local quality

3Loss of energy

If larger diameter wheels are used, then friction energy loss is reduced, but vehicle weight and manufacturing cost increase

Engineering Contradiction:
Improvefriction energy lossVSAvoidvehicle weight
Core Design Contradiction:
Loss of energyVSWeight of moving object

Solution Approach 1:

The patent changes the wheel radius parameter to be at least 20% larger than standard, which reduces friction energy loss. The specification acknowledges this increases weight but accepts it as a necessary trade-off to achieve the primary goal of improved energy efficiency and extended travel distance.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS12071121B2Efficient electrical passenger car with motor control
Publication Date: 2024.08.27 OR MENT LLC
  • US12071121B2 patent drawing
  • US12071121B2 patent drawing
  • US12071121B2 patent drawing

AI summary

An electrical passenger car, the electrical passenger car including: at least two electrically driven motors; a battery pack; motor control electronics; a communication control unit; where the motor control electronics are connected to the at least two electrically driven motors; wheels, where the wheels are connected to the at least two electrically driven motors; and sensors, where the sensors are connected to at least the motor control electronics, where the wheels include a first wheel and a second wheel, where the second wheel has a radius at least 7% greater than a radius of the first wheel, where the communication control unit is designed to communicate the motor control electronics with a cloud AI server, and where the electrical passenger car is designed to be driven on a paved road.