Multi-Body Exoskeleton Control for Coordinated Load Sharing

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Solution Overview

Problem

Existing exoskeleton systems face challenges with imprecise control, particularly when multiple users wearing exoskeletons work together, leading to errors in coordinated movements and load distribution.

Innovation Solution

An exoskeleton system with mechanically decoupled units that utilize a multi-body system control model to coordinate the movement of separate exoskeleton units, taking into account the state of each unit and the supported body parts, allowing for holistic control and improved interaction between users and their exoskeletons.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If multiple exoskeleton units are controlled independently based on individual user movements, then each exoskeleton can respond to its user's needs, but coordination between multiple exoskeletons becomes imprecise and errors accumulate

Engineering Contradiction:
ImproveIndividual exoskeleton responsivenessVSAvoidCoordination precision
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The patent merges multiple independent exoskeleton control systems into a unified multi-body system model. The controller integrates kinematic data from all exoskeleton units and users into a single coordinated control framework, allowing synchronized movement while maintaining individual responsiveness. This resolves the contradiction by combining individual control capabilities with system-level coordination precision.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent introduces a multi-body system model as an intermediary between individual exoskeleton controllers and the overall system coordination. This model acts as a mediator that processes individual unit data and generates coordinated control commands, enabling precise multi-exoskeleton coordination while preserving individual user-exoskeleton interaction quality.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If exoskeleton units are mechanically coupled to work together, then coordination between units improves, but system complexity and difficulty of control increase

Engineering Contradiction:
ImproveCoordination reliabilityVSAvoidSystem control complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent replaces mechanical coupling between exoskeleton units with a virtual multi-body system model implemented through software control. Instead of physically linking exoskeletons through mechanical interfaces, the system uses a computational model to coordinate units, achieving reliable coordination while avoiding the complexity of mechanical integration.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent segments the control system into independent exoskeleton units that each maintain their own control independence, while the multi-body system model provides high-level coordination. This segmentation allows each unit to be controlled separately with full reliability, while the overall system complexity is managed through modular software architecture rather than integrated mechanical design.

Inventive Principle:
Principle #1Segmentation

3Measurement precision

If sensor technology is improved to detect user movements more precisely, then individual exoskeleton control accuracy improves, but system-wide coordination errors still accumulate

Engineering Contradiction:
ImproveMovement detection precisionVSAvoidSystem coordination reliability
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent implements a feedback mechanism where the multi-body system model continuously receives kinematic data from all exoskeleton units and users, processes this information centrally, and generates coordinated control commands. This feedback loop ensures that precise individual movement detection is translated into reliable system-wide coordination, preventing error accumulation by constantly adjusting based on overall system state.

Inventive Principle:
Principle #23Feedback

Data Source

PatentEP3678821B1Exoskeleton system, control device and method
Publication Date: 2021.03.10 UNIVERSITAT STUTTGART
  • EP3678821B1 patent drawingFigure 1~2
  • EP3678821B1 patent drawingFigure 3~5
  • EP3678821B1 patent drawingFigure 6~7

AI summary

The invention relates to an exoskeleton system (1) comprising: a first exoskeleton unit (11) for supporting a first body part (21); a second exoskeleton unit (12) for supporting a second body part (22); and a control device (30); wherein the control device is designed to actuate the first exoskeleton unit (11) and/or the second exoskeleton unit (12) based on a control model (31), wherein the control model is based on a multi-body system (32) which models the first exoskeleton unit (11), the second exoskeleton unit (12) and the first and/or second body part (21, 22), and wherein the first exoskeleton unit (11) and the second exoskeleton unit (12) are mechanically decoupled from one another. The invention also relates to a control device (30) and a corresponding method (100) for actuating a first and/or second exoskeleton unit (11, 12).