Expanded Bed Absorption for Pea Protein Separation

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Solution Overview

Problem

Current processes for isolating pea protein fractions, particularly vicilin-rich fractions, face challenges due to contamination from convicilin, which is difficult to avoid, especially in large-scale isolation processes.

Innovation Solution

A separation process using an expanded bed absorption method with adsorbent resins selectively adsorbing pea proteins, featuring ligands with aromatic or heteroaromatic rings and alkylamine or alkylarylamine moieties, to isolate specific pea protein types, thereby reducing contamination and achieving purer protein compositions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If salt fractionation is used to isolate vicilin-rich fractions, then vicilin can be obtained, but convicilin contamination occurs and is difficult to avoid

Engineering Contradiction:
Improveprotein purityVSAvoidconvicilin contamination
Core Design Contradiction:
Manufacturing precisionVSObject-generated harmful factors

Solution Approach 1:

The patent extracts and removes the harmful convicilin component from the protein mixture using expanded bed absorption chromatography. The adsorbent resin selectively binds convicilin while allowing vicilin to pass through in the flow-through fraction, effectively separating the desired protein from the contaminant.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent introduces an intermediary substance - the adsorbent resin with specific ligands (aromatic carboxylic acids, phenols, or heteroaromatic compounds) - that mediates the separation between vicilin and convicilin. This intermediary selectively interacts with convicilin through π-π stacking and other molecular interactions, enabling purification without direct manipulation of the protein components.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Manufacturing precision

If legumin fractionation is performed, then legumin can be isolated, but convicilin contamination is difficult to avoid

Engineering Contradiction:
Improveprotein purityVSAvoidconvicilin contamination
Core Design Contradiction:
Manufacturing precisionVSObject-generated harmful factors

Solution Approach 1:

The patent extracts and removes the harmful convicilin component from the protein mixture using expanded bed absorption chromatography. The adsorbent resin selectively binds convicilin while allowing legumin to pass through in the flow-through fraction, effectively separating the desired protein from the contaminant.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent introduces an intermediary substance - the adsorbent resin with specific ligands (aromatic carboxylic acids, phenols, or heteroaromatic compounds) - that mediates the separation between legumin and convicilin. This intermediary selectively interacts with convicilin through π-π stacking and other molecular interactions, enabling purification without direct manipulation of the protein components.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Productivity

If traditional precipitation methods are used, then protein isolation can be achieved, but separation efficiency and purity are limited

Engineering Contradiction:
Improveisolation efficiencyVSAvoidprotein purity
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The patent replaces traditional mechanical precipitation methods with a chemical separation approach using expanded bed absorption chromatography. Instead of relying on physical precipitation based on solubility differences, the method uses specific chemical interactions between the adsorbent resin ligands and convicilin molecules, achieving superior separation efficiency and purity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the separation parameter from physical precipitation conditions (pH, temperature, salt concentration) to chemical affinity parameters. By selecting specific ligands with appropriate molecular structures (aromatic rings, heteroaromatic systems), the method exploits differences in molecular interactions to achieve selective separation, fundamentally changing how the separation process operates.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This process effectively separates and purifies pea proteins, reducing contamination and enabling the production of high-quality pea protein compositions with improved purity and yield, suitable for commercial-scale production.

Implementation Method 1

contacting said aqueous extract or solution of pea protein with at least one adsorbent resin which selectively adsorbs at least a first type of pea protein to provide a non-bound protein fraction and a bound protein fraction

Methodology Applied
Scientific EffectAdsorption: Adsorption

Data Source

PatentUS10457704B2Separation processes for pea protein
Publication Date: 2019.10.29 UPFRONT CHROMATOGRAPHY AS
  • US10457704B2 patent drawing
  • US10457704B2 patent drawing
  • US10457704B2 patent drawing

AI summary

The invention provides a process for the separation of pea protein. The process begins with an aqueous extract or solution of pea protein, which is passed through at least one expanded bed absorption (EBA) process. The EBA process comprises contacting the aqueous extract or solution of pea protein with at least one adsorbent resin, said adsorbent resin comprising at least one ligand (L1 or L2), having particular chemical structures. Proteins of interest are isolated by eluting them from said adsorbent resin. The invention also provides various protein compositions obtainable via the method of the invention.