Fab CAR Synapse Optimization for Bulky Antigens

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Solution Overview

Problem

Chimeric antigen receptors (CARs) face challenges in effectively targeting and killing cancer cells with bulky extracellular domains due to suboptimal synapse formation, which leads to inhibited tyrosine phosphorylation and kinase activity, limiting their signaling efficiency.

Innovation Solution

The development of CARs with a Fab antigen binding domain, which improves the targeting and killing of bulky antigens by optimizing the synaptic distance and excluding phosphatases like CD45 and CD148, enhancing CAR-mediated signaling and cell killing efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a classical CAR with scFv antigen binding domain is used, then the structure is simple and easy to manufacture, but it fails to signal efficiently in response to antigens with bulky extracellular domains due to suboptimal synapse formation

Engineering Contradiction:
ImproveCAR structure simplicityVSAvoidsignaling efficiency
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent changes the physical parameters of the CAR extracellular domain by replacing scFv with Fab, which has different dimensional characteristics. This parameter change optimizes the synaptic distance for bulky antigens while maintaining manufacturability through established antibody production methods

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The Fab antigen binding domain is segmented into heavy chain variable region (VH) and light chain variable region (VL) domains, allowing independent optimization of each domain's contribution to antigen binding and synapse formation, thereby improving signaling efficiency for bulky targets

Inventive Principle:
Principle #1Segmentation

2Length of moving object

If the CAR targets a membrane distal epitope on bulky antigens like CD22, then the synapse length becomes suboptimal allowing phosphatases to enter and inhibit signaling, but if the CAR targets membrane proximal regions, then steric occlusion prevents optimal ligation

Engineering Contradiction:
Improvesynapse lengthVSAvoidtyrosine phosphorylation efficiency
Core Design Contradiction:
Length of moving objectVSReliability

Solution Approach 1:

The patent optimizes the length parameter of the CAR extracellular domain by using Fab instead of scFv, creating an optimal synaptic distance that excludes phosphatases while maintaining access to membrane distal epitopes on bulky antigens like CD22

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The Fab extracellular domain acts as an intermediary structure that mediates the interaction between the T cell and bulky antigens, positioning the antigen binding site at an optimal distance that prevents phosphatase entry while maintaining ligand access

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If a Fab antigen binding domain is used instead of scFv, then the synaptic distance is optimized and phosphatases are excluded improving signaling, but the device complexity increases

Engineering Contradiction:
ImproveCAR-mediated signaling efficiencyVSAvoidCAR structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The Fab domain serves multiple functions simultaneously: it provides antigen binding capability, optimizes synapse formation geometry, and excludes phosphatases through its structural properties. This multi-functionality justifies the increased complexity by delivering superior signaling efficiency for bulky antigens

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS20250019434A1Chimeric antigen receptor
Publication Date: 2025.01.16 AUTOLUS LIMIED
  • US20250019434A1 patent drawing
  • US20250019434A1 patent drawing
  • US20250019434A1 patent drawing

AI summary

The present invention provides a chimeric antigen receptor (CAR) which binds a target antigen having a bulky extra-cellular domain, wherein the CAR comprises a Fab antigen binding domain. The present invention also provides nucleic acid sequences and constructs encoding such a CAR, cells expressing such a CAR and their therapeutic uses.