Fan-out Line Resistance Variation in Array Substrates

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Solution Overview

Problem

The existing array substrates for flat panel displays experience increased resistance variations in the fan-out portion due to reduced peripheral areas, which affects the performance and efficiency of signal lines.

Innovation Solution

The array substrate design includes a fan-out portion with a pattern and straight portions for signal lines, where the pattern is electrically connected to signal pads and the straight portions are connected to signal lines, using a first and second conductive layer with a contact between them, and the distance between the contact and signal pad decreases towards the center, reducing resistance variations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If the peripheral area is reduced to increase display area, then the display area is improved, but the resistance variation in fan-out lines increases

Engineering Contradiction:
Improvedisplay areaVSAvoidresistance variation in fan-out lines
Core Design Contradiction:
Area of stationary objectVSReliability

Solution Approach 1:

The patent applies different structural configurations to different regions of the fan-out lines. Specifically, signal lines in the center region have different resistance characteristics compared to those at the edges. The patent adjusts the number of conductive layers, contact configurations, and line widths locally across the fan-out portion to compensate for resistance variations, allowing each region to have optimized electrical properties despite the reduced peripheral area.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent systematically varies multiple parameters across the fan-out portion including the number of conductive layers (first and second conductive layers), contact dimensions and positions, line widths, and spacing between signal lines. These parameter changes are designed to maintain uniform resistance characteristics across all fan-out lines regardless of their position, thereby compensating for the effects of reduced peripheral area.

Inventive Principle:
Principle #35Parameter changes

2Area of stationary object

If the fan-out portion area is reduced, then the peripheral area is improved, but the resistance uniformity of fan-out lines deteriorates

Engineering Contradiction:
Improveperipheral areaVSAvoidresistance uniformity of fan-out lines
Core Design Contradiction:
Area of stationary objectVSManufacturing precision

Solution Approach 1:

The patent implements region-specific design variations within the fan-out portion. Center signal lines and edge signal lines are designed with different structural parameters including varying numbers of conductive layers, different contact configurations, and adjusted line widths. This local differentiation allows each region to be optimized for its specific electrical requirements, maintaining overall resistance uniformity despite the compacted fan-out area.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent employs asymmetric design strategies where the structural parameters of fan-out lines are not uniform across all positions. Specifically, signal lines at different locations have intentionally different configurations (number of layers, contact positions, line widths) to compensate for the non-uniform electrical paths created by the reduced fan-out area, thereby achieving symmetric electrical performance outcomes.

Inventive Principle:
Principle #4Asymmetry

Data Source

PatentUS9947694B2Structure of signal lines in the fan-out region of an array substrate
Publication Date: 2018.04.17 SAMSUNG DISPLAY CO LTD
  • US9947694B2 patent drawing
  • US9947694B2 patent drawing
  • US9947694B2 patent drawing

AI summary

An array substrate includes a plurality of signal lines disposed in a display area; a plurality of signal pads disposed in a non-display area; and a fan-out portion disposed in the non-display. The fan-out portion includes a plurality of fan-out lines connecting the plurality of signal lines to the plurality of signal pads. Each of the plurality of fan-out lines includes a pattern electrically connected to a corresponding signal pad of the plurality of signal pads, and a straight portion electrically connected to a corresponding signal line of the plurality of signal lines. The pattern includes a first conductive layer. The straight portion includes the first conductive layer and a second conductive layer disposed on the first conductive layer.