FAST-PETase N212A Mutant for PET Hydrolysis

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Solution Overview

Problem

Current PET biodegradation technologies, including enzymes like esterases and cutinases, have low PET degradation rates, limiting their industrial application value, despite recent advancements such as the Japanese research on Ideonella sakaiensis' PET hydrolase (IsPETase) and its engineered mutant FAST-PETase, which still require further enhancement for commercial viability.

Innovation Solution

Modifying the FAST-PETase through structural analysis and site-directed mutagenesis by substituting asparagine at position 212 with alanine, and both positions 212 and 277 with alanines, to improve its PET-hydrolytic activity, and expressing it in the Pichia pastoris system for increased stability and activity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If current PET biodegradation technologies (esterases, cutinases, IsPETase) are used, then PET can be degraded into small molecules for recycling, but the PET degradation rate is low

Engineering Contradiction:
ImprovePET degradation rateVSAvoidindustrial application value
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent applies parameter changes by performing site-directed mutagenesis on the FAST-PETase enzyme, specifically substituting asparagine at position 212 with alanine (N212A) and/or asparagine at position 277 with alanine (N277A). These amino acid substitutions modify the enzyme's catalytic parameters, resulting in enhanced PET hydrolytic activity. The mutant enzymes show significantly improved degradation rates compared to the wild-type FAST-PETase, directly addressing the low productivity issue while maintaining industrial applicability.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If FAST-PETase is used, then PET-hydrolytic activity is improved compared to other enzymes, but it still requires further enhancement for commercial viability

Engineering Contradiction:
ImprovePET-hydrolytic activityVSAvoidcommercial viability
Core Design Contradiction:
ProductivityVSEase of manufacture

Solution Approach 1:

The patent continues the parameter optimization approach by introducing specific amino acid substitutions (N212A and/or N277A) into the FAST-PETase sequence. These changes fine-tune the enzyme's catalytic efficiency and stability parameters, pushing the activity levels to a commercially viable threshold. The modifications enhance substrate binding affinity and catalytic turnover, making the enzyme suitable for industrial PET recycling applications.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates mutant copies of the FAST-PETase enzyme through recombinant DNA technology. By synthesizing modified gene sequences and expressing them in host organisms, the patent generates multiple copies of the improved enzyme variant. This copying approach allows for scalable production while maintaining the enhanced catalytic properties, directly addressing commercial viability concerns.

Inventive Principle:
Principle #26Copying

3Productivity

If site-directed mutagenesis is performed to improve enzyme activity, then PET degradation efficiency increases, but the complexity of enzyme development increases

Engineering Contradiction:
ImprovePET degradation efficiencyVSAvoidenzyme development complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent applies local quality by focusing mutagenesis efforts on specific, strategically chosen positions (212 and 277) within the FAST-PETase sequence. Rather than attempting comprehensive optimization of the entire enzyme, the patent identifies and modifies key residues that have the greatest impact on catalytic activity. This localized approach reduces development complexity while achieving significant improvements in degradation efficiency.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent builds upon the preliminary work already done with FAST-PETase, which was previously engineered using machine learning algorithms. By starting with this pre-optimized enzyme and performing targeted additional mutations, the patent avoids the need for de novo enzyme design. This preliminary action reduces the overall complexity of the development process while continuing to improve degradation efficiency.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The modified FAST-PETase variants, FAST-PETase-N212A and FAST-PETase-N212A/N277A, demonstrate enhanced PET-hydrolytic activity, increasing their industrial application value and suitability for large-scale production, with PET-hydrolytic activities improved by 165% and 181% respectively, facilitating more efficient PET degradation.

Implementation Method 1

PET hydrolase having high enzymatic activity

Methodology Applied
Scientific EffectHydrolysis: Hydrolysis

Implementation Method 2

PET degradation activities from esterases, lipases and cutinases

Methodology Applied
Scientific EffectEnzyme catalysis: Enzyme

Data Source

PatentUS20240263155A1Pet hydrolase having high enzymatic activity
Publication Date: 2024.08.08 HUBEI UNIV
  • US20240263155A1 patent drawing
  • US20240263155A1 patent drawing
  • US20240263155A1 patent drawing

AI summary

A PET hydrolase having high enzymatic activity is disclosed. The PET hydrolase has a modified amino acid sequence of SEQ ID NO: 2. The modified enzyme has improved PET-hydrolytic activity, thereby obtaining the high-yield and high-activity PET hydrolase, and enhancing the industrial application value of the PET hydrolase.