Fault Detection in Electrical Circuits Using Phase-Shifted Test Signals

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Solution Overview

Problem

Existing fault detection methods in safety control systems, particularly in electrical circuits, face challenges in efficiently identifying and isolating faults without disrupting system operation, especially in scenarios where multiple faults coexist and require rapid recognition and response.

Innovation Solution

A method involving the generation of periodic test signals with specific phases and amplitudes for input circuits, where these signals are summed, processed, and compared to reference signals to generate error signals, allowing for the detection of faults by exploiting phase and frequency differences between replicated circuits, thereby enabling continuous operation and minimal disruption.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional fault detection methods are used in safety control systems, then fault detection capability is provided, but system operation disruption occurs and response time is excessive

Engineering Contradiction:
Improvefault detection capabilityVSAvoidfault response time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent applies preliminary action by continuously injecting test signals into the circuit under test before actual faults occur. These test signals are processed through the signal path and monitored continuously, enabling the system to detect faults as they develop rather than after they occur, thereby reducing fault response time while maintaining continuous operation.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent implements continuity of useful action by maintaining continuous injection of test signals and continuous monitoring of signal characteristics throughout the circuit operation. This continuous testing approach allows the system to detect faults in real-time without interrupting normal circuit function, eliminating the trade-off between detection capability and operational disruption.

Inventive Principle:
Principle #20Continuity of useful action

2Reliability

If multiple faults coexist in the system, then system complexity increases, but fault isolation becomes difficult

Engineering Contradiction:
Improvefault detection in multiple fault scenariosVSAvoidfault isolation complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies segmentation by dividing the test signal into multiple distinct components, each with unique characteristics (different frequencies, phases, or codes). These segmented test signals are injected into different portions of the circuit or at different times, allowing the system to isolate and identify individual faults even when multiple faults coexist, as each fault affects only the specific test signal segment it intercepts.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent utilizes asymmetry by employing test signals with non-uniform characteristics (different frequencies, phases, or modulation patterns) for different circuit segments. This asymmetric signaling approach creates distinct fault signatures for each circuit section, enabling the system to differentiate between multiple simultaneous faults and accurately isolate their locations despite the increased system complexity.

Inventive Principle:
Principle #4Asymmetry

3Measurement precision

If test signals are injected into the circuit, then fault detection sensitivity is improved, but signal interference with normal operation may occur

Engineering Contradiction:
Improvefault detection sensitivityVSAvoidsignal interference
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The patent applies local quality by injecting test signals at specific locations within the circuit and using location-specific filtering or correlation techniques to distinguish these test signals from normal operational signals. Each test signal is tailored to a particular circuit segment or function, allowing high-sensitivity fault detection in that local area without creating harmful interference with other parts of the system that operate at different frequencies or phases.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS7613974B2Fault detection method and apparatus
Publication Date: 2009.11.03 ICS TRIPLEX EMEA PLC
  • US7613974B2 patent drawing
  • US7613974B2 patent drawing
  • US7613974B2 patent drawing

AI summary

This invention relates to fault detection in electrical circuits. The invention provides a method and apparatus for testing an input circuit by generating a periodic test signal having a predetermined phase and a predetermined amplitude; summing the test signal and an input signal to provide a summed signal; processing the summed signal to provide an output signal; generating an extracted test signal from the output signal; comparing the extracted test signal with a reference signal representing said periodic test signal; generating an error signal in dependence upon the result of said comparing step. The invention also provides a method and apparatus for testing a plurality of adjacent input circuits.