Feeder Storage Region Layout for Provision and Recovery Handling
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Solution Overview
Problem
Existing mounting systems fail to provide appropriate storage for feeders in storage sections, making it difficult for operators to distinguish between provision and recovery feeders, leading to inefficiencies in feeder management.
Innovation Solution
A management device that creates rearrangement disposition information to organize feeders into predefined recovery and provision storage regions based on storage position and region information, enabling more efficient storage and retrieval of feeders.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of operation
If feeders are temporarily stored in a storage section without classification, then the storage section can accommodate all feeders, but operators cannot easily recognize which feeder is a recovery feeder or provision feeder
Solution Approach 1:
The storage section is divided into multiple storage regions, each designated for specific feeder types (recovery feeders, provision feeders, etc.). This segmentation allows operators to easily recognize and access feeders by type without complex identification processes, while maintaining organized storage capacity.
Solution Approach 2:
Different storage regions within the storage section are assigned different functions based on feeder type. Each region has specific characteristics (e.g., positioning, labeling, or structural features) that enable operators to quickly identify and distinguish between recovery feeders, provision feeders, and other feeder types.
2Area of stationary object
If feeders are mixed and stored in the storage section, then storage space is maximized, but operators cannot easily recognize at which position a recovery feeder is present and at which position a provision feeder is stored
Solution Approach 1:
The storage section is divided into multiple storage regions with each region designated for specific feeder types. This segmentation maintains high storage space utilization while preventing mixing of different feeder types, allowing operators to know exactly which position contains which feeder type without losing position information.
Solution Approach 2:
The management device acts as an intermediary that receives information about feeder types and positions, processes this information, and generates guidance information that indicates the position of each feeder type in the storage section. This intermediary function preserves both storage efficiency and information accessibility.
3Productivity
If no rearrangement guidance is provided, then the storage section operates without additional control systems, but feeder storage efficiency and retrieval speed are reduced
Solution Approach 1:
The management device serves as an intermediary that receives information about feeders in the storage section, determines their types and positions, and generates guidance information for efficient retrieval. This intermediary function improves productivity without requiring complex physical rearrangement mechanisms, as the guidance information directs operators on optimal retrieval sequences.
Solution Approach 2:
The management device receives feedback information about feeder positions and types from the storage section, processes this information, and outputs guidance information that enables efficient feeder retrieval. This feedback loop allows the system to adapt to changing storage conditions and optimize retrieval efficiency without complex mechanical interventions.
Data Source
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AI summary
A management device includes a management control section configured to create rearrangement disposition information for rearranging recovery feeders in a recovery storage region and rearranging provision feeders in a provision storage region among feeders temporarily stored in a storage section by using storage position information regarding storage positions of the provision feeders and the recovery feeders temporarily stored in the storage section and region information including the recovery storage region and the provision storage region set in the storage section, and output the created rearrangement disposition information.