Electrical Components TRIZ Cases
- Movable Reel Holder for Low-Downtime SMD Reel Change
An electric-cylinder reel holder enables automatic SMD tape reel change, cutting replacement downtime while handling different reel sizes.
- Cover Tape Straightening for Reliable Component Tape Peeling
A straightener aligns a bent cover tape lead part before peeling, improving catch reliability and preventing component supply failures.
- Component Collection Sensing for Full Bin and Straddling Parts
Light-blocking sensing detects near-full bins and parts straddling the opening, preventing overflow and machine interference.
- Component Mounting Machine Fault Localization Using Multi-Inspection Results
Combined mounting and calibration inspections pinpoint head or moving-device faults in component mounting machines, cutting operator investigation time.
- Tape Feeder Cover Tape Winding With Shared Torque Distribution
Shared motor torque drives cover tape separation and drum winding, enabling complete tape collection in a smaller feeder.
- Feeder Reel Exchange with Tape Rewinding and Cutoff Control
Tape is rewound and cut before reel detachment, preventing component loss and speeding feeder reel exchange.
- Movable Tape Guide Tongue for Reliable Cover Tape Peeling
A vertically movable tongue enters the tape layers for stable peeling, then lifts to avoid scratching exposed electronic components.
- Feeder Exchange Control for Manual and Automatic Detachment
Distinguishing operator and moving-device feeder removal prevents component mismatches while keeping mounting workflow efficient.
- Reel Discharge Layout for Longer Reel Removal Operation
An external discharge section moves removed reels out of the device, extending reel removal runtime without a larger retrieval box.
- Control Program Checking for Board Product Quality Standards
Manufacturer references plus user-set stricter conditions let board work machines catch unsuitable control instructions before production.
- Board Production Control Power Segmentation for Secondary Operation
Separate breakers let a secondary control device keep operating in a board production machine when the primary control power is shut off.
- Carrier Tape Rolling Without Reels for Space-Efficient Component Supply
A reel-free carrier tape roll and tagged case cut reel handling, storage space, and component supply overhead.
- Carrier Tape Loading Roller With Recesses for Thick Tape Feeders
Recessed roller sections help thick carrier tapes enter tape feeders smoothly, reducing stagnation, loading time, and operator effort.
- Array Substrate Power Line Layout for Lower OLED IR Drop
Parallel power lines linked across metal layers through via holes cut OLED panel resistance, reducing IR drop and improving display uniformity.
- Reel Transfer Mechanism for Tilt-Free Feeder Exchange
A transfer robot keeps reel orientation fixed during feeder exchange, preventing component fall-off and avoiding feeder tilting.
- Feeder Storage Region Layout for Provision and Recovery Handling
Separating provision and recovery feeders into defined storage regions preserves position visibility and speeds feeder handling in mounting systems.