Ferroelectric 2D Material Gate Dielectric for CMOS Scaling

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Solution Overview

Problem

As semiconductor devices continue to integrate more components into smaller areas, the reduction in minimum feature sizes introduces challenges that existing technologies have not adequately addressed, particularly in achieving improved gate dielectric layers for enhanced performance.

Innovation Solution

The formation of gate dielectric layers using ferroelectric two-dimensional materials with negative capacitance, matched to the positive capacitance of the substrate, to increase the on-off current ratio and gate voltage, is implemented in both planar MOSFETs and FinFETs, utilizing a gate-last process and including interfacial layers for fine-tuning.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If minimum feature sizes are reduced to increase integration density, then more components can be integrated into a given area, but additional problems arise that existing technologies cannot adequately address

Engineering Contradiction:
Improveintegration densityVSAvoiddevice performance
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent changes the physical parameters of the gate dielectric layer by using ferroelectric materials with negative capacitance properties. This fundamentally alters the electrical characteristics of the gate stack, enabling enhanced device performance at scaled dimensions through the negative capacitance effect that amplifies the gate voltage swing.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite material structures including ferroelectric 2D materials (such as indium selenide, tin telluride, or germanium sulfide) combined with conventional dielectric layers. This composite approach integrates the beneficial properties of ferroelectric materials into existing semiconductor fabrication processes, achieving improved performance while maintaining compatibility with standard manufacturing techniques.

Inventive Principle:
Principle #40Composite materials

2Reliability

If conventional gate dielectric layers are used in scaled devices, then manufacturing processes remain simple, but device performance and on-off current ratio are insufficient

Engineering Contradiction:
Improveon-off current ratioVSAvoidgate dielectric structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent introduces interfacial layers as intermediary structures between the ferroelectric 2D material and the semiconductor channel. These interfacial layers serve as mediators that ensure proper electrical contact, manage interface states, and enable the ferroelectric material to function effectively while maintaining compatibility with the underlying semiconductor structure.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent modifies the gate dielectric parameters by implementing multi-layer structures with specific thicknesses and material compositions. The ferroelectric layer thickness, interfacial layer composition, and overall stack design are optimized to achieve the desired negative capacitance effect and improved device performance metrics.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach results in improved performance of semiconductor devices by increasing the on-off current ratio and gate voltage, effectively addressing the integration density challenges and performance requirements in advanced CMOS technology.

Implementation Method 1

The gate dielectric layers may be formed of materials having a negative capacitance, such as ferroelectric two-dimensional (2D) materials

Methodology Applied
Scientific EffectNegative capacitance:

Data Source

PatentUS11152508B2Semiconductor device including two-dimensional material layer
Publication Date: 2021.10.19 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US11152508B2 patent drawing
  • US11152508B2 patent drawing
  • US11152508B2 patent drawing

AI summary

A semiconductor device including a 2D material layer disposed between a gate electrode and a substrate and a method of forming the same are disclosed. In an embodiment, a device includes a ferroelectric dielectric layer disposed over and in contact with a semiconductor substrate, the ferroelectric dielectric layer including a 2D material; a gate electrode disposed over the ferroelectric dielectric layer; and source/drain regions disposed on opposite sides of the gate electrode.