Ferroelectric Memory Cell Structure for Higher Density and On-Current

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Solution Overview

Problem

The challenge in semiconductor manufacturing lies in forming reliable devices at increasingly smaller sizes due to the complexity and difficulty of fabrication processes as feature sizes decrease, affecting the reliability and performance of semiconductor memory structures.

Innovation Solution

A method for forming a semiconductor memory structure involves creating a source structure that extends more than the drain structure, with a ferroelectric layer, channel layer, and cap layer configuration, which improves the memory window and increases cell density, enhancing the on-current by minimizing the impact of the drain voltage on the energy band offset and electric field.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If feature sizes are decreased to increase functional density, then productivity and production efficiency are improved, but manufacturing complexity and fabrication difficulty increase

Engineering Contradiction:
Improveproduction efficiencyVSAvoidfabrication process complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The semiconductor device is divided into multiple stacked layers including first and second semiconductor layers, first and second trench isolation layers, and source/drain regions positioned at different depths. This vertical segmentation allows functional density to increase without proportionally increasing lateral fabrication complexity, as each layer can be processed relatively independently through selective etching and deposition steps.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention transitions from planar device architecture to a three-dimensional stacked configuration where source and drain regions are positioned at different vertical levels. The first source/drain region is formed in the first semiconductor layer while the second source/drain region is formed in the second semiconductor layer, separated by a trench isolation layer. This dimensional transition enables higher device density without requiring proportional reduction in feature sizes, thereby maintaining manufacturing feasibility.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Productivity

If feature sizes are decreased to increase functional density, then the number of interconnected devices per chip area increases, but reliability of individual devices deteriorates

Engineering Contradiction:
Improvefunctional densityVSAvoiddevice reliability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The device structure is segmented into multiple isolated functional units stacked vertically. Each semiconductor layer with its associated source/drain regions and trench isolation forms a discrete functional block. This segmentation allows each unit to operate independently with reliable electrical isolation, preventing failure propagation while maintaining high functional density through vertical stacking.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Trench isolation layers are introduced as intermediary structures between the first and second semiconductor layers. These isolation layers provide electrical separation and prevent unwanted interactions between adjacent stacked devices, thereby maintaining signal integrity and device reliability. The trench isolation acts as a mediator that enables close spacing of components while preserving their independent operation.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS20240381651A1Semiconductor Memory Structures And Method Of Forming The Same
Publication Date: 2024.11.14 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US20240381651A1 patent drawing
  • US20240381651A1 patent drawing
  • US20240381651A1 patent drawing

AI summary

A semiconductor memory structure includes a ferroelectric layer and a channel layer formed over the ferroelectric layer. The structure also includes a source structure and a drain structure formed over the channel layer. The structure further includes a first isolation structure formed between the source structure and the drain structure. The source structure extends over the cap layer and towards the drain structure.