Embedded Ferroic Inductors for Overvoltage Protection

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Solution Overview

Problem

Existing electronic devices face challenges in protecting against overvoltage events, such as electrostatic discharge (ESD), due to the difficulty in optimizing on-chip protection across a complete system and the limitations of off-chip overvoltage protection devices using discrete components.

Innovation Solution

The integration of a ferroic voltage switchable dielectric (VSD) material into electronic devices, which exhibits nonlinear resistance as a function of voltage, allowing it to switch from an insulative to a conductive state at a specific characteristic voltage, effectively shunting ESD signals to ground and providing protection against overvoltage events.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If off-chip overvoltage protection devices using discrete components are used, then protection against severe overvoltage events is provided, but device complexity and difficulty of integration increase

Engineering Contradiction:
Improveprotection against overvoltage eventsVSAvoidcomplexity of protection system
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines multiple protection functions into a single integrated circuit that incorporates both on-chip protection elements and off-chip protection device interfaces. This merging approach provides comprehensive overvoltage protection while reducing the number of discrete components and simplifying system integration.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The integrated circuit is designed to provide multiple protection functions simultaneously, including ESD protection, overvoltage clamping, and transient suppression. This multi-functional approach eliminates the need for separate discrete protection devices, reducing overall system complexity while maintaining reliable protection.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If on-chip protection is optimized for complete system, then protection effectiveness improves, but manufacturing and integration become more difficult

Engineering Contradiction:
Improveprotection effectivenessVSAvoidease of integration
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent implements protection structures directly during the semiconductor fabrication process, incorporating ESD protection elements, voltage clamping diodes, and transient suppression circuits into the chip before final packaging. This preliminary integration ensures optimal protection effectiveness while simplifying subsequent manufacturing steps.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The integrated circuit embeds multiple levels of protection structures within the chip architecture, with on-chip protection elements nested within the main circuitry and interface structures for off-chip protection devices integrated into the package. This nested arrangement maximizes protection effectiveness while maintaining manufacturing efficiency.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Object-affected harmful factors

If VSD material transitions from insulative to conductive state, then harmful currents are shunted to ground, but energy loss increases

Engineering Contradiction:
Improveharmful current flowVSAvoidenergy dissipation
Core Design Contradiction:
Object-affected harmful factorsVSLoss of energy

Solution Approach 1:

The VSD material is engineered with a sharply defined transition voltage threshold that remains stable across operating conditions. This parameter control ensures the material transitions only when necessary to shunt harmful currents, minimizing unnecessary energy dissipation while maintaining effective protection against overvoltage events.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The VSD material is designed to undergo reversible transitions between insulative and conductive states, effectively 'sacrificing' temporary conductivity to divert harmful energy away from sensitive circuitry. After shunting the harmful current, the material returns to its insulative state, ready for the next protection event, thus providing repeated protection with minimal cumulative energy loss.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables effective protection against overvoltage events by ensuring that electronic components remain functional, as the VSD material transitions from a high resistance state at normal voltages to a low resistance state at elevated voltages, effectively shunting harmful currents and preventing damage.

Implementation Method 1

a ferroic voltage switchable dielectric (VSD) material into electronic devices, which exhibits nonlinear resistance as a function of voltage, allowing it to switch from an insulative to a conductive state at a specific characteristic voltage

Methodology Applied
Scientific EffectNonlinear resistance: Electrical Resistance

Implementation Method 2

providing protection against overvoltage events. Technical Efficacy: This solution enables effective protection against overvoltage events by ensuring that electronic components remain functional, as the VSD material transitions from a high resistance state at normal voltages to a low resistance state at elevated voltages, effectively shunting harmful currents and preventing damage

Methodology Applied
Scientific EffectElectrostatic discharge: Electrostatic Discharge

Data Source

PatentUS9082622B2Circuit elements comprising ferroic materials
Publication Date: 2015.07.14 LITTELFUSE INC
  • US9082622B2 patent drawing
  • US9082622B2 patent drawing
  • US9082622B2 patent drawing

AI summary

Ferroic circuit elements that include a set of conductive structures that are at least partially embedded within a ferroic medium are disclosed. The ferroic medium may be a voltage switched dielectric material that includes ferroic particles in accordance with various embodiments. A ferroic circuit element may be at least partially embedded within a substrate in accordance with embodiments of the current invention as an embedded ferroic circuit element. An embedded ferroic circuit element that is an inductor in accordance with embodiments of the current invention may be denoted as an embedded ferroic inductor. An embedded ferroic circuit element that is a capacitor in accordance with embodiments of the current invention may be denoted as an embedded ferroic capacitor.