Waterproof FES Foot Drop Device with Embedded Stainless Steel Electrodes

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Solution Overview

Problem

Existing functional electrical stimulation therapeutic apparatuses for foot drop suffer from poor waterproofness, short service life, and limited applicability due to differences in neuromuscular groups among individuals, with separate straps and electrode pads requiring frequent replacement and complex placement determination.

Innovation Solution

An integrated functional electrical stimulation therapeutic apparatus featuring stainless steel metal electrodes embedded in a waterproof design with a soft rubber strap, a magnetic connector for charging, and a sequence of small and large electrodes that form an electrical stimulation loop, suitable for various neuromuscular groups, ensuring durability and long-term use.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If hydrogel electrode pads are used, then the apparatus can be carried conveniently, but the electrode pads have short lifetime and must be frequently replaced

Engineering Contradiction:
ImproveportabilityVSAvoidelectrode pad lifetime
Core Design Contradiction:
Ease of operationVSDuration of action of moving object

Solution Approach 1:

The patent replaces disposable hydrogel electrode pads with reusable stainless steel metal electrodes that are embedded in the lower casing and support structure. This eliminates the need for frequent replacement while maintaining therapeutic effectiveness.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent uses stainless steel metal electrodes embedded in a waterproof rubber or silicone material structure. This composite design provides both durability and flexibility, allowing the electrodes to be reused while conforming to the user's body.

Inventive Principle:
Principle #40Composite materials

2Adaptability or versatility

If the strap and main unit are separated, then the apparatus can be adjusted for different users, but the strap is not durable and requires cumbersome replacement

Engineering Contradiction:
Improveadjustability for different usersVSAvoidstrap durability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent integrates the strap with the main unit through a waterproof rubber or silicone material structure that is molded as a single piece. This eliminates the separation between strap and main unit, providing both durability and ease of adjustment through the integrated design.

Inventive Principle:
Principle #5Merging (Combining)

3Reliability

If the apparatus is designed with integrated structure, then durability is improved, but the structure becomes complicated

Engineering Contradiction:
ImprovedurabilityVSAvoidstructural complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines multiple components (electrodes, strap, main unit, waterproofing) into a single integrated waterproof rubber or silicone material structure. This reduces the number of separate parts while improving durability through the unified construction.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The integrated waterproof rubber or silicone material structure serves multiple functions simultaneously: it provides waterproofing, structural support, electrode embedding, and flexible attachment. This multi-functionality simplifies the overall design while maintaining durability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Ease of operation

If hydrogel electrode pads are used, then the apparatus can be made portable, but the electrode pads have poor waterproofness

Engineering Contradiction:
ImproveportabilityVSAvoidwaterproofness
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The patent uses stainless steel metal electrodes embedded in a waterproof rubber or silicone material. This composite structure inherently provides waterproofness while maintaining flexibility and portability, eliminating the waterproofness issues of hydrogel pads.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The apparatus achieves high durability, simple operation, and extended service life with stainless steel electrodes and a waterproof design, accommodating different neuromuscular groups, while the integrated structure and soft rubber strap enhance durability and ease of use.

Implementation Method 1

functional electrical stimulation (FES) walking assistance apparatuses are often used clinically to partially restore functional movement capabilities of the patients

Methodology Applied
Scientific EffectElectrical stimulation: Electrical Impedance Tomography

Implementation Method 2

The control circuit is connected with a magnetic connector, the magnetic connector is disposed in the lower casing and connected with a charging cable via a charging port of the lower casing

Methodology Applied
Scientific EffectMagnetic connector: Magnetism

Data Source

PatentUS11406821B2Functional electrical stimulation therapeutic apparatus for foot drop
Publication Date: 2022.08.09 SHENZHEN XFT MEDICAL LTD
  • US11406821B2 patent drawing
  • US11406821B2 patent drawing
  • US11406821B2 patent drawing

AI summary

An integrated functional electrical stimulation therapeutic apparatus for foot drop based on a sequence of electrodes is provided, including an upper casing, a waterproof ring, a control circuit, a lower casing, a support molded integrally with the lower casing, a sequence of small electrodes, and a large electrode; wherein the sequence of small electrodes and the large electrode are embedded in surfaces of the lower casing and the support by using an in-mold injection process, and the sequence of small electrodes and the large electrode are stainless steel metal electrodes. An integrated waterproof design is used in the above therapeutic apparatus.