Field Effect Transistor Gate Layout for Higher Surface Breakdown

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Solution Overview

Problem

High voltage field effect transistors often suffer from surface breakdown voltage due to complex extended low doped drain (LDD) structures, which increase process complexity and cost.

Innovation Solution

The implementation of a semiconductor structure with shallow trench isolation and dielectric gate spacers that surround field effect transistors, featuring a gate electrode with four sides and offset spacers on two sides, reduces the gate fringe area and improves surface breakdown characteristics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If complex extended low doped drain (LDD) structures are used to improve surface breakdown characteristics, then surface breakdown voltage is improved, but process complexity and manufacturing cost increase

Engineering Contradiction:
Improvesurface breakdown characteristicsVSAvoidLDD structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent extracts and removes the complex extended LDD structure from the device design. Instead of using the traditional complex LDD structure, the invention employs a simplified structure with standard spacers and gate electrode configuration, eliminating unnecessary complexity while maintaining surface breakdown characteristics through the shallow trench isolation and gate electrode design.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent applies local quality by modifying specific regions rather than the entire structure. The shallow trench isolation structure is implemented locally at the surface region, and the gate electrode is positioned specifically over the channel region, providing enhanced surface breakdown characteristics only where needed without requiring complex LDD structures throughout the device.

Inventive Principle:
Principle #3Local quality

2Reliability

If complex extended low doped drain (LDD) structures are used to improve surface breakdown characteristics, then surface breakdown voltage is improved, but manufacturing cost increases

Engineering Contradiction:
Improvesurface breakdown characteristicsVSAvoidmanufacturing cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent removes the complex extended LDD structure that increases manufacturing cost. The simplified structure using standard spacers and gate electrode configuration reduces the number of fabrication steps and materials required, thereby lowering manufacturing cost while maintaining reliability through alternative design approaches.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The shallow trench isolation structure and gate electrode configuration serve multiple functions simultaneously: they provide surface breakdown protection, define the active region, and control the electrical characteristics. This multi-functionality eliminates the need for separate complex LDD structures, reducing manufacturing complexity and cost.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If gate fringe area is reduced through simplified structure, then surface breakdown voltage is enhanced, but device area may be constrained

Engineering Contradiction:
Improvesurface breakdown voltageVSAvoiddevice area
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

The patent segments the device into distinct functional regions: the shallow trench isolation structure defines the active region boundaries, the gate electrode covers the channel region, and spacers are positioned at specific locations. This segmentation allows optimization of the gate fringe area in inter-gate regions without compromising the overall device area, as each segment serves its specific function efficiently.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS11876096B2Field effect transistors with reduced gate fringe area and method of making the same
Publication Date: 2024.01.16 SANDISK TECHNOLOGIES LLC
  • US11876096B2 patent drawing
  • US11876096B2 patent drawing
  • US11876096B2 patent drawing

AI summary

A semiconductor structure includes at least two field effect transistors. A gate strip including a plurality of gate dielectrics and a gate electrode strip can be formed over a plurality of semiconductor active regions. Source/drain implantation is conducted using the gate strip as a mask. The gate strip is divided into gate electrodes after the implantation.