FFS LCD Array Substrate Single-Layer Gate and Common Electrode Integration

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Solution Overview

Problem

The conventional method of manufacturing fringe field switching (FFS) mode LCD panels is complex and costly, requiring six photolithographic processes for the array substrate.

Innovation Solution

The method involves forming gate lines, gate electrodes, and a common electrode in a single photolithographic process, followed by additional processes to create data lines, source and drain electrodes, and pixel electrodes, with a passivation layer and contact holes to reduce complexity and cost.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If six photolithographic processes are used to form the array substrate of FFS mode LCD panel, then the manufacturing precision and quality are improved, but the device complexity and manufacturing cost increase

Engineering Contradiction:
Improvequality of array substrateVSAvoidcomplexity of manufacturing process
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent merges the formation of gate lines, gate electrodes, and common electrode into a single photolithographic process. Specifically, a first conductive layer is patterned to form gate lines and gate electrodes, then a second conductive layer is formed and patterned to form the common electrode, both using photolithography. This integration reduces the number of separate photolithographic processes from six to a fewer number, thereby reducing manufacturing complexity and cost while maintaining the required manufacturing precision for the array substrate.

Inventive Principle:
Principle #5Merging (Combining)

2Manufacturing precision

If six photolithographic processes are used to form the array substrate of FFS mode LCD panel, then the quality of the product is improved, but the manufacturing cost increases

Engineering Contradiction:
Improvequality of array substrateVSAvoidmanufacturing cost
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

The patent combines multiple electrode formation steps into integrated photolithographic processes. The gate lines and gate electrodes are formed in one photolithography step using a first conductive layer, and the common electrode is formed in another photolithography step using a second conductive layer. This merging of processes reduces the total number of photolithographic steps from six, thereby lowering manufacturing cost while preserving the quality requirements through controlled patterning processes.

Inventive Principle:
Principle #5Merging (Combining)

3Illumination intensity

If the common electrode and pixel electrode are both made of transparent conducting material, then the aperture ratio and transmittance are improved, but the manufacturing complexity increases

Engineering Contradiction:
Improvetransmittance and aperture ratioVSAvoidcomplexity of electrode structure
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The patent applies local quality by making the common electrode transparent in the display area to improve transmittance and aperture ratio, while the gate lines and gate electrodes can be made of opaque conductive materials where transparency is not required. This localized approach to material selection allows the common electrode to be transparent conducting material (such as ITO) only where needed for light transmission, while other electrodes use more cost-effective opaque materials, thereby improving optical performance without uniformly increasing manufacturing complexity across all electrodes.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS8502945B2Array substrate of fringe field switching mode liquid crystal display panel and method of manufacturing the same
Publication Date: 2013.08.06 CENTURY TECH (SHENZHEN) CORP LTD
  • US8502945B2 patent drawing
  • US8502945B2 patent drawing
  • US8502945B2 patent drawing

AI summary

An array substrate of a fringe field switching (FFS) mode liquid crystal display (LCD) panel and manufacturing method thereof are provided. The gate electrodes and the common electrode of the FFS mode LCD panel are formed on the array substrate by the same photolithographic process, and the common electrode, the gate lines and the gate electrodes are disposed on the same layer.