Field-Oriented Sol-Gel Polarizing Layer for Flexible OLED Displays

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Solution Overview

Problem

Conventional circular polarizers for flexible OLED displays are thick, limiting their bendability and mechanical strength, which affects the contrast and performance of OLED devices due to the reflectivity of the cathode material and the thickness of the polarizer layers.

Innovation Solution

A method for preparing a thin linear polarizing layer and circular polarizing layer on flexible substrates using field-induced orientation of polarizing film precursor materials, comprising dichroic dyes, dispersion solvents, and polymerizable monomers, which are oriented vertically to the bending axis, reducing the thickness and improving the bending resistance of the polarizing layers.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If conventional linear polarizers are used in flexible OLED displays, then the mechanical strength is good, but the thickness is relatively large (150-250 μm) and the bending property is insufficient

Engineering Contradiction:
Improvemechanical strengthVSAvoidthickness
Core Design Contradiction:
StrengthVSLength of stationary object

Solution Approach 1:

The patent changes the physical and chemical parameters of the polarizing layer by using a sol-gel process to create a thin-film structure (5-50 μm) instead of conventional thick polarizers (150-250 μm). The sol-gel method allows precise control of film thickness and porosity, achieving both reduced thickness and maintained mechanical strength through optimized material composition and processing parameters.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite materials consisting of metal oxide precursors (such as silicon oxide, titanium oxide) combined with polarizing dyes and organic-inorganic hybrid structures. This composite approach enables the thin film to achieve both mechanical strength and polarizing function simultaneously, resolving the contradiction between thickness reduction and strength maintenance.

Inventive Principle:
Principle #40Composite materials

2Adaptability or versatility

If the polarizing layer thickness is reduced to improve bendability, then the bending property improves, but the mechanical strength deteriorates

Engineering Contradiction:
Improvebending propertyVSAvoidmechanical strength
Core Design Contradiction:
Adaptability or versatilityVSStrength

Solution Approach 1:

The patent applies the principle of flexible thin films by developing a sol-gel derived polarizing layer that is inherently flexible and thin (5-50 μm). The sol-gel process creates a porous, flexible network structure that can accommodate bending without breaking, while the cross-linked inorganic-organic hybrid matrix provides the necessary mechanical strength.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The patent modifies the mechanical parameters of the thin film through sol-gel processing conditions, including precursor composition, drying temperature, and curing conditions. These parameter changes optimize the balance between film flexibility and mechanical strength, enabling the thin polarizing layer to maintain both bendability and structural integrity.

Inventive Principle:
Principle #35Parameter changes

3Illumination intensity

If a circular polarizer is attached to eliminate external reflected light, then the contrast of OLED display increases, but the device complexity and layer thickness increase

Engineering Contradiction:
ImprovecontrastVSAvoiddevice complexity
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The patent merges the polarizing function and the reflection elimination function into a single integrated thin-film layer. Instead of separately attaching a circular polarizer to the OLED, the sol-gel process directly forms a polarizing layer with controlled optical properties that can eliminate reflections while maintaining device simplicity and reducing overall complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The sol-gel derived polarizing layer serves multiple functions simultaneously: it provides linear polarization, enables circular polarization when combined with a quarter-wave plate, and eliminates external reflections. This multi-functional design reduces the need for separate components, thereby reducing device complexity while maintaining high contrast performance.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The approach results in thinner polarizing layers with enhanced bending resistance and mechanical strength, improving the contrast and flexibility of OLED displays while maintaining polarization effects, thus addressing the limitations of conventional polarizers.

Implementation Method 1

orientating the polarizing film precursor material by field induction to allow the direction of orientation of the polarizing film precursor material to be vertical to the direction of a bending axis of the flexible base material

Methodology Applied
Scientific EffectField induction: Electromagnetic Induction

Implementation Method 2

the polarizing material comprises a dichroic dye

Methodology Applied
Scientific EffectDichroism: Dichroic Filter

Implementation Method 3

the polymerizable active monomer is oriented and polymerized under field induction to form a polymer chain compound after polymerization

Methodology Applied
Scientific EffectPolymerization: Photopolymerisation

Data Source

PatentUS10505151B2Linear polarizing layer, circular polarizing layer, flexible display apparatus, and preparation methods thereof
Publication Date: 2019.12.10 BOE TECHNOLOGY GROUP CO LTD
  • US10505151B2 patent drawing
  • US10505151B2 patent drawing
  • US10505151B2 patent drawing

AI summary

This invention discloses a linear polarizing layer, a circular polarizing layer, a flexible display apparatus, and preparation methods thereof. The preparation method of a linear polarizing layer according to this invention comprises the steps of: coating a polarizing film precursor material on a flexible base material, wherein the polarizing film precursor material comprises a polarizing material capable of being oriented under a field effect; orientating the polarizing film precursor material in a manner of field induction to allow the direction of orientation thereof to be vertical to the direction of a bending axis of the flexible base material; and curing the polarizing film precursor material to form a linear polarizing layer on the flexible base material.