FinFET Shallow Trench Insulation Profile for Short-Channel Control

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Solution Overview

Problem

As semiconductor devices are scaled down, they face challenges such as short channel effects, which degrade operating characteristics, and require methods to improve performance, reliability, and reduce power consumption while managing high integration levels.

Innovation Solution

The semiconductor device incorporates a substrate with fins and shallow trenches, where a field insulating film is used to fill the trenches. This film is formed using an atomic layer deposition (ALD) method and has a specific shape with varying slopes and inflection points, enhancing the device's performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the size and design rule of semiconductor devices are reduced to achieve high integration, then the integration level increases, but short channel effects occur which degrade operating characteristics

Engineering Contradiction:
Improveintegration levelVSAvoidoperating characteristics
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The field insulating film is formed with different thicknesses at different locations: thinner at the center of the shallow trench and thicker at the side walls. This local variation in thickness provides different functions - the thinner center region allows better electrical isolation while the thicker side wall regions provide enhanced mechanical support and stress control, thereby improving operating characteristics without compromising integration density

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The invention changes the thickness parameter of the field insulating film from a uniform value to a non-uniform distribution with an inflection point. This parameter variation optimizes the balance between electrical isolation performance and mechanical stability, addressing short channel effects while maintaining high integration levels

Inventive Principle:
Principle #35Parameter changes

2Reliability

If conventional methods are used to form field insulating films, then the manufacturing process is simpler, but the fillability and performance are insufficient

Engineering Contradiction:
ImprovefillabilityVSAvoidmanufacturing process complexity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The field insulating film is formed with a predetermined non-uniform thickness profile featuring an inflection point before subsequent manufacturing steps. This preliminary structuring ensures optimal fillability and electrical performance is achieved upfront, preventing defects in later processing while the complexity is managed through controlled deposition techniques

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The described semiconductor device achieves improved operating characteristics, simplified manufacturing processes, and reduced power consumption by effectively addressing short channel effects and enhancing the fillability of the field insulating film within the shallow trenches.

Implementation Method 1

a field insulating film which fills at least a part of the first shallow trench. The field insulating film includes a first portion, a second portion adjacent to the first portion, and a third portion adjacent to the second portion and adjacent to a side wall of the first shallow trench

Methodology Applied
Scientific EffectAtomic layer deposition: Physical Vapour Deposition

Data Source

PatentUS12237210B2Semiconductor device
Publication Date: 2025.02.25 SAMSUNG ELECTRONICS CO LTD
  • US12237210B2 patent drawing
  • US12237210B2 patent drawing
  • US12237210B2 patent drawing

AI summary

A semiconductor device includes a substrate, a first fin, and a second fin. The first and second fins are spaced apart from each other in a first direction on the substrate and extend in a second direction intersecting the first direction. The semiconductor device further includes a first shallow trench formed between the first and second fins, and a field insulating film which fills at least a part of the first shallow trench. The field insulating film includes a first portion, a second portion adjacent to the first portion, and a third portion adjacent to the second portion and adjacent to a side wall of the first shallow trench. The first portion includes a central portion of an upper surface of the field insulating film in the first direction. The upper surface of the field insulating film is in a shape of a brace recessed toward the substrate.