Flexible Active Spoiler System for Vehicle Aerodynamics

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Solution Overview

Problem

Existing active spoiler systems face complexities in actuation and storage of moving components, leading to performance tradeoffs under varying conditions such as high speeds and unfavorable weather.

Innovation Solution

The active spoiler system employs a flexible sheet spooled on a roller and a rigid bar that moves to unspool the sheet, extending outward to act as a spoiler, with multiple rollers and side screens that deploy to create a larger spoiler surface, allowing for improved aerodynamics and stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If a larger rear spoiler is used, then drag is reduced at high speeds, but stability decreases under unfavorable weather conditions

Engineering Contradiction:
ImprovedragVSAvoidstability
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The spoiler is designed as an active dynamic structure that can change its configuration between stowed and deployed states. The flexible sheet and rigid bar mechanism allow the spoiler to adjust its size and shape based on driving conditions, enabling reduced drag at high speeds when deployed and improved stability when stowed during unfavorable weather conditions.

Inventive Principle:
Principle #15Dynamics

2Loss of energy

If active spoiler systems are used to change configuration, then aerodynamic performance is improved, but device complexity increases

Engineering Contradiction:
Improvedrag reductionVSAvoidactuation and storage complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The spoiler system is segmented into multiple functional components: a flexible sheet for aerodynamic surface creation, a rigid bar for structural support and actuation, and a roller mechanism for compact storage. This segmentation allows each component to perform its specific function efficiently while simplifying the overall actuation and storage mechanisms compared to monolithic active spoiler designs.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS11673618B2Flexible and storable active spoiler system
Publication Date: 2023.06.13 HONDA MOTOR CO LTD
  • US11673618B2 patent drawing
  • US11673618B2 patent drawing
  • US11673618B2 patent drawing

AI summary

An active spoiler system for a vehicle is disclosed that changes from a stowed position to a deployed position. In the stowed position, one or more flexible sheets are stored on rollers inside the body of the vehicle. The flexible sheets are pulled outward out of the body of the vehicle by a rigid bar that rotates around a pivot, in response to a controller. The deployed active spoiler may decrease drag thereby increasing fuel efficiency, while also allowing for the active spoiler to be stowed when not needed due to road or weather conditions.